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SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

3121165

– JLG Lift –

3-1

SECTION 3.  USER RESPONSIBILITIES AND MACHINE CONTROL

3.1

GENERAL

SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVER
MACHINE APPLICATION AND OPERATION, CONFORMANCE WITH
GOOD SAFETY PRACTICES IN THESE AREAS IS THE RESPONSI-
BILITY OF THE USER AND HIS OPERATING PERSONNEL.

This section provides the necessary information needed
to understand control functions. Included in this section
are the operating characteristics and limitations, and func-
tions and purposes of controls and indicators. It is impor-
tant that the user read and understand the proper
procedures before operating the machine. These proce-
dures will aid in obtaining optimum service life and safe
operation.

3.2

PERSONNEL TRAINING

The scissor lift is a personnel handling device; therefore, it
is essential that it be operated and maintained only by
authorized personnel who have demonstrated that they
understand the proper use and maintenance of the
machine. It is important that all personnel who are
assigned to and responsible for the operation and mainte-
nance of the machine undergo a thorough training pro-
gram and check out period in order to become familiar
with the characteristics prior to operating the machine.

Persons under the influence of drugs or alcohol or who
are subject to seizures, dizziness or loss of physical con-
trol must not be permitted to operate the machine.

Operator Training

Operator training must include instruction in the following:

1.

Use and limitations of the platform controls, ground
controls, emergency controls and safety systems.

2.

Knowledge and understanding of this manual and of
the control markings, instructions and warnings on
the machine itself.

3.

Knowledge and understanding of all safety work
rules of the employer and of Federal, State and
Local Statutes, including training in the recognition
and avoidance of potential hazards in the work
place; with particular attention to the work to be per-
formed.

4.

Proper use of all required personnel safety equip-
ment.

5.

Sufficient knowledge of the mechanical operation of
the machine to recognize a malfunction or potential
malfunction.

6.

The safest means to operate near overhead obstruc-
tions, other moving equipment, obstacles, depres-
sions, holes, dropoffs, etc. on the supporting
surface.

7.

Means to avoid the hazards of unprotected electrical
conductors.

8.

Any other requirements of a specific job or machine
application.

Training Supervision

Training must be done under the supervision of a qualified
operator or supervisor in an open area free of obstructions
until the trainee has developed the ability to safely control
a scissor lift in congested work locations.

Operator Responsibility

The operator must be instructed that he has the responsi-
bility and authority to shut down the machine in case of a
malfunction or other unsafe condition of either the
machine or the job site and to request further information
from his supervisor or JLG Distributor before proceeding.

NOTE: Manufacturer or Dealer will provide qualified persons

for training assistance with first unit(s) delivered and
thereafter as requested by user or his personnel.

3.3

OPERATING CHARACTERISTICS AND 
LIMITATIONS

General

A thorough knowledge of the operating characteristics
and limitations of the machine is always the first require-
ment for any user, regardless of user’s experience with
similar types of equipment.

Placards

Important points to remember during operation are pro-
vided at the control stations by DANGER, WARNING,
CAUTION, IMPORTANT and INSTRUCTION placards. This
information is placed at various locations for the express
purpose of alerting personnel of potential hazards consti-
tuted by the operating characteristics and load limitations
of the machine. See foreword for definitions of the above
placards.

Содержание 1930ES

Страница 1: ...Operation Safety Manual Model 1930ES 2030ES 2630ES 2646ES 3246ES 3121165 September 17 2004...

Страница 2: ......

Страница 3: ...r has no direct control over machine operation and application proper safety prac tices are the responsibility of the owners users operators lessors and lessees All instructions in this manual are bas...

Страница 4: ...ON THE MACHINE THIS SIGNAL WORD WILL HAVE A RED BACKGROUND AS PART OF A DECAL INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH WHEN INSTALLED O...

Страница 5: ...VE ISSUED SAFETY RELATED BULLETINS FOR THIS JLG PRODUCT CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG DEALER FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR...

Страница 6: ...Issue March 31 2003 Revised April 30 2003 Revised May 21 2003 Revised June 13 2003 Revised June 25 2003 Revised August 26 2003 Revised December 3 2003 Revised March 3 2004 Added Manual Part Number to...

Страница 7: ...IES AND MACHINE CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 3 5 Platform Control Station 3 4 3 6 Panel carrier...

Страница 8: ...Location CE Australian Sheet 1 3 13 3 9 Decal Location CE Australian Sheet 2 3 14 4 1 Grade and Sideslope 4 4 4 2 Lifting and Tie Down Diagram 4 6 4 3 Australian Lift and Tie Down Diagram 4 7 4 4 Man...

Страница 9: ...l to operate the machine who have demonstrated that they understand the safe and proper operation and mainte nance of the unit Read understand and obey all DANGERS WARN INGS CAUTIONS and operating ins...

Страница 10: ...never be left at end of travel fully extended or fully retracted before shutdown or for long periods of time Always bump control in opposite direction slightly when function reaches end of travel Thi...

Страница 11: ...ny energized exposed or insulated parts in accordance with the Minimum Safe Approach Distance MSAD as specified in Table 1 1 Allow for machine movement and electrical line swaying Maintain a clearance...

Страница 12: ...all operating and ground personnel Keep hands and limbs out of the scissor arm assembly during operation Watch for obstructions around machine and overhead when driving Check clearances above on side...

Страница 13: ...Ensure replacement parts or components are identical or equivalent to original parts or components Never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects...

Страница 14: ...SECTION 1 SAFETY PRECAUTIONS 1 6 JLG Lift 3121165 This page intentionally left blank...

Страница 15: ...ledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate the machine where overhead obstructions other moving equipment and ob...

Страница 16: ...ner Dealer or User Qualified JLG Mechanic Service and Mainte nance Manual and appli cable JLG inspection form Frequent Inspection In service for 3 months or 150 hours whichever comes first or Out of s...

Страница 17: ...e ground control panel with no load in the platform a Check that all guards protecting the switches locks are in place b Operate all functions and check all limiting and cut out switches See Table 2 2...

Страница 18: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 4 JLG Lift 3121165 1 9 8 7 6 10 11 12 13 5 14 4 3 15 16 17 Figure 2 1 Walk Around Inspection Diagram...

Страница 19: ...return to neutral control lever lock and emergency stop switch func tion properly manual in storage box 2 Steer Cylinder See Note 3 Spindle Tie Rod Drive Motor and Steer Linkage left front See Note 4...

Страница 20: ...RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 JLG Lift 3121165 1 2 3 SWITCHES THROUGHOUT MACHINE 1 PotholeSwitch Typicalonoppositesideofmachine 2 ProximitySwitch 3 RotarySwitch Figure 2 3 S...

Страница 21: ...l State and Local Statutes including training in the recognition and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all require...

Страница 22: ...und controls as selected When positioned to platform the switch provides power to the emergency stop switch at the platform controls When positioned to ground the switch provides power to the ground c...

Страница 23: ...1 Indoor CE ZoneACapacity ANSI 8 Lift DriveSelectSwitch 2 Outdoor CE ZoneBCapacity ANSI 9 Horn 3 SystemDistress 10 SteerSwitch 4 BatteryDischargeIndicator 11 Controller 5 TiltIndicator 12 EmergencySto...

Страница 24: ...ion select will not occur 9 Horn This push button switch when activated per mits the operator to warn jobsite personnel when the machine is operating in the area 10 Steer Switch The steer switch is a...

Страница 25: ...RE RAISING PLATFORM 14 Tilt Alarm Warning Horn The Tilt Alarm Warning Horn is activated when the chassis is on a slope greater than what the machine is programmed for and the platform is elevated NOTE...

Страница 26: ...MACHINE CONTROL 3 6 JLG Lift 3121165 1 2 3 1932ES 9 1932ES 4 5 6 7 1932ES 8 19 3 9 10 11 12 1932ES 13 14 18 CUSTOMER WINDOW 15 7 6 10 5 4 17 16 20 1932ES 2030ES 2630ES CE AND AUSTRALIAN 23 7 22 21 Fig...

Страница 27: ...IES AND MACHINE CONTROL 3121165 JLG Lift 3 7 24 1932ES 28 1932ES 25 3 26 1932ES 4 5 6 7 CUSTOMER WINDOW 3 9 27 21 29 22 30 31 32 1932ES 2030ES 2630ES ANSI 21 4 5 6 37 36 7 37 34 33 34 35 16 Figure 3 5...

Страница 28: ...PONSIBILITIES AND MACHINE CONTROL 3 8 JLG Lift 3121165 4 5 6 7 3 9 2030ES 2630ES 38 8 12 36 3246ES 9 13 3 10 32 29 31 30 28 21 22 27 CE 2646ES 3246ES ANSI 2646ES 3246ES 23 7 21 22 Figure 3 6 Decal Loc...

Страница 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3121165 JLG Lift 3 9 21 4 5 6 7 37 3246ES 3246ES 21 2646ES 21 25 2030ES 21 25 26 ANSI 2630ES 4 5 6 7 11 Figure 3 7 Decal Location Sheet 4 of 4...

Страница 30: ...705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 17014...

Страница 31: ...87 1705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1...

Страница 32: ...N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 1704412 1704412...

Страница 33: ...705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 17014...

Страница 34: ...A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 17...

Страница 35: ...ls operate lift up and down Ground Controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so NOTE All platform extension c...

Страница 36: ...machine is shut down place the power selec tor switch to the desired position platform or ground 2 Position the applicable emergency stop switch to the on position Table 4 2 Operating Specifications...

Страница 37: ...nically extendable deck giving the operator better access to worksites On the 1930ES 2030ES 2630ES this extension adds 3 ft 0 9m and on the 2646ES and 3246ES the extension adds 4 ft 1 2 m to the front...

Страница 38: ...he neutral position for 3 sec onds before the function change is effective The machine is inoperable at this point Traveling Forward 1 Place power selector switch at ground control sta tion to platfor...

Страница 39: ...olt power outlet 2 The batteries are fully charged when green light on the battery charger status panel is illuminated 4 8 PLATFORM LOADING The platform maximum rated load capacity is shown on a placa...

Страница 40: ...attempt to lift machine from the front lug LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT RECOMMENDED BY JLG IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST...

Страница 41: ...SECTION 4 MACHINE OPERATION 3121165 JLG Lift 4 7 FRONT REAR Figure 4 2 Lifting and Tie Down Diagram...

Страница 42: ...SECTION 4 MACHINE OPERATION 4 8 JLG Lift 3121165 FRONT REAR Figure 4 3 Australian Lift and Tie Down Diagram...

Страница 43: ...switch to the proper stroage area in the bat tery compartment Mechanical Brake Release 1 Chock wheels or secure machine with tow vehicle 2 Power machine in ground mode 3 Remove cover from the back of...

Страница 44: ...646ES 3246ES WHEELBASE in X in Z in MODEL 2030ES 2630ES 2646ES 3246ES WHEELBASE cm X cm Z cm 1930ES 33 83 7 156 8 52 52 33 33 108 6 108 4 209 1 209 1 187 7 187 7 98 9 38 5 13 33 5 61 73 20 5 43 8 82 3...

Страница 45: ...up or down Manual Descent The manual descent valve is used in the event of total power failure to lower the platform using gravity The manual descent handle is located at the rear of the machine above...

Страница 46: ...ther equipment Post Incident Inspection Following any incident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift above 10...

Страница 47: ...SECTION 6 INSPECTION AND REPAIR LOG 3121165 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments...

Страница 48: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 JLG Lift 3121165 Table 6 1 Inspection and Repair Log Date Comments...

Страница 49: ......

Страница 50: ...nson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG I...

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