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SECTION 1 - SAFETY PRECAUTIONS

3121165

– JLG Lift –

1-5

• When lifting machine with a forklift, position forks only

at designated areas of the machine. Lift with a forklift of
adequate capacity.

• Refer to Section 4 for lifting information.

1.5

MAINTENANCE

General

• This section contains general safety precautions which

must be observed during maintenance of this machine.
Additional precautions to be observed during machine
maintenance are inserted at the appropriate points in
this manual and in the Service and Maintenance Man-
ual. It is of utmost importance that maintenance per-
sonnel pay strict attention to these precautions to
avoid possible injury to personnel or damage to the
machine or property. A maintenance program must be
established by a qualified person and must be followed
to ensure that the machine is safe.

Maintenance Hazards

• Shut off power to all controls and ensure that all oper-

ating systems are secured from inadvertent motion
prior to performing any adjustments or repairs.

• Never work under an elevated platform until it has been

fully lowered to the full down position, if possible, or
otherwise supported and restrained from movement
with appropriate safety props, blocking, or overhead
supports. 

• Always relieve hydraulic pressure from all hydraulic cir-

cuits before loosening or removing hydraulic compo-
nents.

• Always disconnect batteries when servicing electrical

components or when performing welding on the
machine.

• Shut down the engine (if equipped) while fuel tanks are

being filled.

• Ensure replacement parts or components are identical

or equivalent to original parts or components.

• Never attempt to move heavy parts without the aid of a

mechanical device. Do not allow heavy objects to rest
in an unstable position. Ensure adequate support is
provided when raising components of the machine

• Remove all rings, watches, and jewelry when perform-

ing any maintenance. Do not wear loose fitting clothing
or long hair unrestrained which may become caught or
entangled in equipment.

• Use only clean approved non-flammable cleaning sol-

vents.

• Never alter, remove, or substitute any items such as

counterweights, tires, batteries, platforms or other

items that may reduce or affect the overall weight or
stability of the machine.

• Reference the Service and Maintenance Manual for the

weights of critical stability items.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLAT-
FORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMIS-
SION FROM THE MANUFACTURER

Battery Hazards

• Always disconnect batteries when servicing electrical

components or when performing welding on the
machine.

• Do not allow smoking, open flame, or sparks near bat-

tery during charging or servicing.

• Do not contact tools or other metal objects across the

battery terminals.

• Always wear hand, eye, and face protection when ser-

vicing batteries. Ensure that battery acid does not
come in contact with skin or clothing.

 BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH
SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY
CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL
ATTENTION.

• Charge batteries only in a well ventilated area.

• Avoid overfilling the battery fluid level. Add distilled

water to batteries only after the batteries are fully
charged.

Содержание 1930ES

Страница 1: ...Operation Safety Manual Model 1930ES 2030ES 2630ES 2646ES 3246ES 3121165 September 17 2004...

Страница 2: ......

Страница 3: ...r has no direct control over machine operation and application proper safety prac tices are the responsibility of the owners users operators lessors and lessees All instructions in this manual are bas...

Страница 4: ...ON THE MACHINE THIS SIGNAL WORD WILL HAVE A RED BACKGROUND AS PART OF A DECAL INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH WHEN INSTALLED O...

Страница 5: ...VE ISSUED SAFETY RELATED BULLETINS FOR THIS JLG PRODUCT CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG DEALER FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR...

Страница 6: ...Issue March 31 2003 Revised April 30 2003 Revised May 21 2003 Revised June 13 2003 Revised June 25 2003 Revised August 26 2003 Revised December 3 2003 Revised March 3 2004 Added Manual Part Number to...

Страница 7: ...IES AND MACHINE CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 3 5 Platform Control Station 3 4 3 6 Panel carrier...

Страница 8: ...Location CE Australian Sheet 1 3 13 3 9 Decal Location CE Australian Sheet 2 3 14 4 1 Grade and Sideslope 4 4 4 2 Lifting and Tie Down Diagram 4 6 4 3 Australian Lift and Tie Down Diagram 4 7 4 4 Man...

Страница 9: ...l to operate the machine who have demonstrated that they understand the safe and proper operation and mainte nance of the unit Read understand and obey all DANGERS WARN INGS CAUTIONS and operating ins...

Страница 10: ...never be left at end of travel fully extended or fully retracted before shutdown or for long periods of time Always bump control in opposite direction slightly when function reaches end of travel Thi...

Страница 11: ...ny energized exposed or insulated parts in accordance with the Minimum Safe Approach Distance MSAD as specified in Table 1 1 Allow for machine movement and electrical line swaying Maintain a clearance...

Страница 12: ...all operating and ground personnel Keep hands and limbs out of the scissor arm assembly during operation Watch for obstructions around machine and overhead when driving Check clearances above on side...

Страница 13: ...Ensure replacement parts or components are identical or equivalent to original parts or components Never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects...

Страница 14: ...SECTION 1 SAFETY PRECAUTIONS 1 6 JLG Lift 3121165 This page intentionally left blank...

Страница 15: ...ledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate the machine where overhead obstructions other moving equipment and ob...

Страница 16: ...ner Dealer or User Qualified JLG Mechanic Service and Mainte nance Manual and appli cable JLG inspection form Frequent Inspection In service for 3 months or 150 hours whichever comes first or Out of s...

Страница 17: ...e ground control panel with no load in the platform a Check that all guards protecting the switches locks are in place b Operate all functions and check all limiting and cut out switches See Table 2 2...

Страница 18: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 4 JLG Lift 3121165 1 9 8 7 6 10 11 12 13 5 14 4 3 15 16 17 Figure 2 1 Walk Around Inspection Diagram...

Страница 19: ...return to neutral control lever lock and emergency stop switch func tion properly manual in storage box 2 Steer Cylinder See Note 3 Spindle Tie Rod Drive Motor and Steer Linkage left front See Note 4...

Страница 20: ...RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 JLG Lift 3121165 1 2 3 SWITCHES THROUGHOUT MACHINE 1 PotholeSwitch Typicalonoppositesideofmachine 2 ProximitySwitch 3 RotarySwitch Figure 2 3 S...

Страница 21: ...l State and Local Statutes including training in the recognition and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all require...

Страница 22: ...und controls as selected When positioned to platform the switch provides power to the emergency stop switch at the platform controls When positioned to ground the switch provides power to the ground c...

Страница 23: ...1 Indoor CE ZoneACapacity ANSI 8 Lift DriveSelectSwitch 2 Outdoor CE ZoneBCapacity ANSI 9 Horn 3 SystemDistress 10 SteerSwitch 4 BatteryDischargeIndicator 11 Controller 5 TiltIndicator 12 EmergencySto...

Страница 24: ...ion select will not occur 9 Horn This push button switch when activated per mits the operator to warn jobsite personnel when the machine is operating in the area 10 Steer Switch The steer switch is a...

Страница 25: ...RE RAISING PLATFORM 14 Tilt Alarm Warning Horn The Tilt Alarm Warning Horn is activated when the chassis is on a slope greater than what the machine is programmed for and the platform is elevated NOTE...

Страница 26: ...MACHINE CONTROL 3 6 JLG Lift 3121165 1 2 3 1932ES 9 1932ES 4 5 6 7 1932ES 8 19 3 9 10 11 12 1932ES 13 14 18 CUSTOMER WINDOW 15 7 6 10 5 4 17 16 20 1932ES 2030ES 2630ES CE AND AUSTRALIAN 23 7 22 21 Fig...

Страница 27: ...IES AND MACHINE CONTROL 3121165 JLG Lift 3 7 24 1932ES 28 1932ES 25 3 26 1932ES 4 5 6 7 CUSTOMER WINDOW 3 9 27 21 29 22 30 31 32 1932ES 2030ES 2630ES ANSI 21 4 5 6 37 36 7 37 34 33 34 35 16 Figure 3 5...

Страница 28: ...PONSIBILITIES AND MACHINE CONTROL 3 8 JLG Lift 3121165 4 5 6 7 3 9 2030ES 2630ES 38 8 12 36 3246ES 9 13 3 10 32 29 31 30 28 21 22 27 CE 2646ES 3246ES ANSI 2646ES 3246ES 23 7 21 22 Figure 3 6 Decal Loc...

Страница 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3121165 JLG Lift 3 9 21 4 5 6 7 37 3246ES 3246ES 21 2646ES 21 25 2030ES 21 25 26 ANSI 2630ES 4 5 6 7 11 Figure 3 7 Decal Location Sheet 4 of 4...

Страница 30: ...705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 17014...

Страница 31: ...87 1705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1...

Страница 32: ...N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 1704412 1704412...

Страница 33: ...705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 17014...

Страница 34: ...A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 17...

Страница 35: ...ls operate lift up and down Ground Controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so NOTE All platform extension c...

Страница 36: ...machine is shut down place the power selec tor switch to the desired position platform or ground 2 Position the applicable emergency stop switch to the on position Table 4 2 Operating Specifications...

Страница 37: ...nically extendable deck giving the operator better access to worksites On the 1930ES 2030ES 2630ES this extension adds 3 ft 0 9m and on the 2646ES and 3246ES the extension adds 4 ft 1 2 m to the front...

Страница 38: ...he neutral position for 3 sec onds before the function change is effective The machine is inoperable at this point Traveling Forward 1 Place power selector switch at ground control sta tion to platfor...

Страница 39: ...olt power outlet 2 The batteries are fully charged when green light on the battery charger status panel is illuminated 4 8 PLATFORM LOADING The platform maximum rated load capacity is shown on a placa...

Страница 40: ...attempt to lift machine from the front lug LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT RECOMMENDED BY JLG IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST...

Страница 41: ...SECTION 4 MACHINE OPERATION 3121165 JLG Lift 4 7 FRONT REAR Figure 4 2 Lifting and Tie Down Diagram...

Страница 42: ...SECTION 4 MACHINE OPERATION 4 8 JLG Lift 3121165 FRONT REAR Figure 4 3 Australian Lift and Tie Down Diagram...

Страница 43: ...switch to the proper stroage area in the bat tery compartment Mechanical Brake Release 1 Chock wheels or secure machine with tow vehicle 2 Power machine in ground mode 3 Remove cover from the back of...

Страница 44: ...646ES 3246ES WHEELBASE in X in Z in MODEL 2030ES 2630ES 2646ES 3246ES WHEELBASE cm X cm Z cm 1930ES 33 83 7 156 8 52 52 33 33 108 6 108 4 209 1 209 1 187 7 187 7 98 9 38 5 13 33 5 61 73 20 5 43 8 82 3...

Страница 45: ...up or down Manual Descent The manual descent valve is used in the event of total power failure to lower the platform using gravity The manual descent handle is located at the rear of the machine above...

Страница 46: ...ther equipment Post Incident Inspection Following any incident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift above 10...

Страница 47: ...SECTION 6 INSPECTION AND REPAIR LOG 3121165 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments...

Страница 48: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 JLG Lift 3121165 Table 6 1 Inspection and Repair Log Date Comments...

Страница 49: ......

Страница 50: ...nson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG I...

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