
SECTION 3 - CHASSIS & TURNTABLE
3121619
3-25
Troubleshooting
Table 3-2. Excessive Noise and/or Vibration
Item
Description
Action
Check oil level in reservoir and oil
supply to motor.
Insufficient hydraulic fluid could lead to cavitation that would cause sys-
tem noise.
Fill reservoir to proper level. Ensure oil supply to motor is adequate and
lines are unobstructed.
Check for air in system.
Air trapped in system lines or motor could result in cavitation that would
cause system noise.
Ensure all system lines and components are purged of air.
Inspect output shaft couplings.
A loose or incorrect shaft coupling will produce vibrations that could result
in system noise.
Ensure correct coupling is used and that it fits properly on shaft.
Inspect output shaft alignment.
Misaligned shafts create excessive frictional vibration that could result in
system noise.
Ensure shafts are properly aligned.
Hydraulic oil viscosity above limits. Viscosity above acceptable limits will result in cavitation that would lead
to system noise.
Replace hydraulic oil with appropriate fluid for operating conditions.
Table 3-3. System Operating Hot
Item
Description
Action
Check oil level in reservoir and oil
supply to pump.
Insufficient amount of hydraulic fluid will not meet system cooling
demands.
Fill reservoir to proper level.
Inspect heat exchanger, (if
equipped).
If heat exchanger fails, or becomes obstructed, it may not meet system
cooling demands.
Ensure heat exchanger is receiving adequate air flow and is in good operat-
ing condition. Repair or replace as necessary.
Check system relief valves.
If a system relief valve becomes unseated for an extended period of time or
fails for any other reason, system could become overheated.
Repair or replace any malfunctioning relief valves as applicable and verify
loads on machine are not excessive.
Table 3-4. Won’t Shift or Slow to Start
Item
Description
Action
Check signal line to servo control
port.
Obstructed or restricted flow through servo control signal lines could
result in slow shift or no shift motor conditions.
Ensure signal lines are not obstructed or restricted and signal pressure is
adequate to shift motor.
Check correct supply and drain ori-
fices are properly installed and not
obstructed.
Supply and drain orifices determine motor shift. The smaller the orifice,
the longer the time it takes to shift the motor. Obstruction also increases
shift times.
Ensure proper control orifices are installed in motor and not obstructed.
Clean or replace as necessary.
Содержание 1850SJ
Страница 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
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Страница 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Страница 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Страница 48: ...SECTION 2 GENERAL 2 10 3121619 Figure 2 1 Engine Operating Temperature Specifications Deutz 1001159163 A...
Страница 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Страница 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Страница 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Страница 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Страница 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Страница 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 50 3121619 Figure 3 44 Diesel Exhaust Fluid DEF Tank Sheet 1 of 2...
Страница 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Страница 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Страница 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Страница 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Страница 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Страница 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Страница 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Страница 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Страница 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Страница 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Страница 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Страница 182: ...SECTION 4 BOOM PLATFORM 4 20 3121619 Figure 4 11 Locations for Threadlocker Application Sheet 1 of 5...
Страница 183: ...SECTION 4 BOOM PLATFORM 3121619 4 21 Figure 4 12 Locations for Threadlocker Application Sheet 2 of 5...
Страница 184: ...SECTION 4 BOOM PLATFORM 4 22 3121619 Figure 4 13 Locations for Threadlocker Application Sheet 3 of 5...
Страница 185: ...SECTION 4 BOOM PLATFORM 3121619 4 23 Figure 4 14 Locations for Threadlocker Application Sheet 4 of 5...
Страница 186: ...SECTION 4 BOOM PLATFORM 4 24 3121619 Figure 4 15 Locations for Threadlocker Application Sheet 5 of 5...
Страница 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Страница 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Страница 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Страница 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Страница 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Страница 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Страница 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Страница 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Страница 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Страница 209: ...SECTION 4 BOOM PLATFORM 3121619 4 47 PLATFORM VALVE 10 0115 7243 C Figure 4 28 Jib Hydraulics Sheet 5 of 7...
Страница 221: ...SECTION 4 BOOM PLATFORM 3121619 4 59 Figure 4 37 Initial Exposed Thread Length for Wire Rope Adjustment...
Страница 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Страница 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Страница 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Страница 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Страница 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Страница 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Страница 302: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 50 3121619 Figure 5 15 Turntable Hydraulic System...
Страница 396: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 144 3121619 Figure 5 136 Charge Pump...
Страница 401: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121619 5 149 Figure 5 141 Fastener and Plug Locations...
Страница 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 32 3121619 Figure 6 14 Analyzer Flow Chart Diagnostics Software Version 7 X Sheet 1 of 4...
Страница 486: ...SECTION 6 JLG CONTROL SYSTEM 6 54 3121619 Figure 6 33 System Test Flow Chart Platform Tests Sheet 1 of 2...
Страница 487: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 55 Figure 6 34 System Test Flow Chart Platform Tests Sheet 2 of 2...
Страница 489: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 57 Figure 6 35 System Test Flow Chart Ground Station Tests...
Страница 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Страница 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Страница 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Страница 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Страница 536: ...SECTION 6 JLG CONTROL SYSTEM 6 104 3121619 14 Press ENTER If calibration is successful the screen will read...
Страница 602: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 3121619 Figure 7 13 Connector Installation...
Страница 645: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 53 Figure 7 57 Chassis Harness Sheet 6 of 6...
Страница 658: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 66 3121619 Figure 7 70 T4F Engine Harness Sheet 1 of 14...
Страница 659: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 67 Figure 7 71 T4F Engine Harness Sheet 2 of 14...
Страница 660: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 68 3121619 Figure 7 72 T4F Engine Harness Sheet 3 of 14...
Страница 661: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 69 Figure 7 73 T4F Engine Harness Sheet 4 of 14...
Страница 662: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 70 3121619 Figure 7 74 T4F Engine Harness Sheet 5 of 14...
Страница 663: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 71 Figure 7 75 T4F Engine Harness Sheet 6 of 14...
Страница 664: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 72 3121619 Figure 7 76 T4F Engine Harness Sheet 7 of 14...
Страница 665: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 73 Figure 7 77 T4F Engine Harness Sheet 8 of 14...
Страница 666: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 74 3121619 Figure 7 78 T4F Engine Harness Sheet 9 of 14...
Страница 667: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 75 Figure 7 79 T4F Engine Harness Sheet 10 of 14...
Страница 668: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 76 3121619 Figure 7 80 T4F Engine Harness Sheet 11 of 14...
Страница 669: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 77 Figure 7 81 T4F Engine Harness Sheet 12 of 14...
Страница 670: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 78 3121619 Figure 7 82 T4F Engine Harness Sheet 13 of 14...
Страница 671: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 79 Figure 7 83 T4F Engine Harness Sheet 14 of 14...
Страница 687: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121619 7 95 Figure 7 99 Battery Installation Sheet 1 of 2...
Страница 688: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 96 3121619 Figure 7 100 Battery Installation Sheet 2 of 2...
Страница 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Страница 711: ......