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2. Installation

2.1 Installation Safety



Always wear protective head gear, insulating gloves and safety shoes (with rubber soles)

and other protective measures during installation.



When installing or maintaining the photovoltaic system, please do not wear metal rings,

watches and other metal products, so as not to cause electric shock danger and damage

the modules.



Keep the PV module packed in the carton until installation.

Once the modules are removed

from the packing box, they should be installed and connected to the bus box in time. If they

are not installed immediately, protective measures (such as adding rubber joint cover, etc.)

should be taken on the connection head.



Do not touch the PV module unnecessarily during installation. The glass surface and the

frame may be hot. There is a risk of burns and electric shock.



Do not work in rain, snow or windy conditions.



Due to the risk of electrical shock, do not perform any work if the terminals of the PV module

are wet.



Use insulated tools and do not use wet tools.



When installing PV modules, do not drop any objects (e.g., PV modules or tools).



Make sure flammable gasses are not generated or present near the installation site.



Insert module connectors fully and correctly. An audible "click" sound should be heard. This

sounds confirms the connectors are fully seated. Check all connections.



The module leads should be securely fastened to the module frame, Wire Management

should be done in a way to avoid the connector from scratching or impacting the rear cover

of the module.



Do not touch the junction box and the end of the interconnect cables (connectors) with bare

hands during installation or under sunlight, regardless if the PV module is connected to or

disconnected from the system.



Do not expose the PV module to excessive loads on the surface of the PV module or twist

the frame.



Do not hit or put excessive load on the glass or rear cover, this may break the cells or cause

micro cracks.



During the installation or operation, don’t use sharp tools to wipe the rear cover and glass.

Scratches can appear on the module.



Do not drill holes in the frame. It may cause corrosion of the frame.

Содержание JKM M-72HL4-BDVP Series

Страница 1: ...JinkoSolar Dual Glass Photovoltaic Module Installation Manual ...

Страница 2: ...ation introduction 2 2 1 Climate condition 2 2 2 Site selection 2 2 3 Tilt angle selection 3 Wiring and connection 4 Maintenance and care 5 Electrical specification Edition 05 2022 4 1 Visual Inspection 4 3 Inspection of Connector and Cable 21 22 6 Disclaimer of Liability 21 4 2 Cleaning 2 3 1 The installation of Dual Glass modules without frame 2 3 2 The installation of Dual Glass modules with fr...

Страница 3: ...0W where general contact access is anticipated Modules qualified for safety through EN IEC 61730 1 and 2 within this application class are considered to meet the requirements for Safety Class II 1 2 Warnings PV modules generate DC electrical energy when exposed to sunlight or other light sources Active parts of module such as terminals can result in burns sparks and lethal shock Artificially conce...

Страница 4: ...her national code Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at standard test conditions Accordingly the value of Isc and Voc marked on the module should be multiplied by 1 25 when determining PV system component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV ...

Страница 5: ...with oily substances organic solvents and other corrosive materials to avoid damage to the connector For example alcohol gasoline lubricants rust inhibitors herbicides and so on Before the installation of modules it is recommended to add rainproof facilities in the project site to avoid direct open air placement Corner protection of DV module is used to protect the module during transportation and...

Страница 6: ...et Use insulated tools and do not use wet tools When installing PV modules do not drop any objects e g PV modules or tools Make sure flammable gasses are not generated or present near the installation site Insert module connectors fully and correctly An audible click sound should be heard This sounds confirms the connectors are fully seated Check all connections The module leads should be securely...

Страница 7: ...ure range of 40 C to 40 C Note The mechanical load bearing include wind and snow loads of the module is based on the approved mounting methods The professional system installer must be responsible for mechanical load calculation according to the system design 2 2 2 Site Selection In most applications Jinko solar PV modules should be installed in a location where they will receive maximum sunlight ...

Страница 8: ...n the distance protect the connectors or add dust plugs After removing the dust plugs connect the connectors immediately and take other anti rust measures to prevent rust When the modules are installed on the roof they must be separated from the roof by more than 10cm to facilitate air circulation and heat dissipation 2 2 3 Tilt Angle Selection The tilt angle of the PV module is measured between t...

Страница 9: ...ass Rating for a non BIPV module or panel A minimum slope of 22 5 is required for installations in roof mounted systems in order to maintain the fire class ratings Any module or panel mounting system have limitations on inclination required to maintain a specific System Fire Class Rating ...

Страница 10: ...t two modules Table 1 Jinko Dual glass modules without frame mounted clamps Be sure to avoid shadowing effects from the module clamps When choosing this type of clamp mounting method please be sure to use at least six clamps on each modules and three clamps should be attached on each long side of the module Depending on the local wind and snow loads if excessive pressure load is expected additiona...

Страница 11: ...face 1600 Pa Back surface 1600 Pa 120mm Front surface 3600 Pa Back surface 1600 Pa 200mm Type2 Group 9 12 Front surface 1600 Pa Back surface 1600 Pa 200mm The middle of clamp should be between J and K J 300mm K 400mm L 1 2 module length Front surface 3600 Pa Back surface 1600 Pa 250mm ...

Страница 12: ...up 21 22 The middle of clamp should be between J and K J 450 K 550 4 Group 23 31 The middle of clamp should be between J and K J A 5 K A 4 Note A module length Table 2 The mounting method of clamps for Dual glass modules without frame Module type Dimensions mm Maximum designed mechanical load 3600Pa positive 1600Pa negative A B J K Group 1 Group 5 1968 992 300 400 Group 2 Group 6 1658 992 300 400 ...

Страница 13: ...1039 2090 1038 L 4 50 L 4 50 Group 22 1750 1039 1750 1038 300 400 Group 23 Group 24 1701 1122 1717 1132 1719 1134 1669 1122 1685 1132 1678 1134 A 5 A module length A 4 A module length Group 25 Group 26 1884 1122 1901 1132 1904 1134 1868 1134 1865 1132 1848 1122 A 5 A module length A 4 A module length Group 27 Group 28 2027 1122 2046 1132 2049 1134 2089 1134 2086 1132 2067 1122 A 5 A module length ...

Страница 14: ... the installation Step 1 Install the rail Graphical representation Install the rail Step 2 Install the clamp Graphical representation Put the clamp into the rails Step 3 Install the module Graphical representation Put the module into the clamp and tighten the screw about 16 20N m Table 4 The Schematic Diagram of the installation process of clamps ...

Страница 15: ... PV module The applied torque value should be big enough to fix the modules steadily The reference value for M8 bolt is 16 20N m As to special support system or special installation requirement please reconfirm with the support s supplier for the torque value Please find detailed mounting information in the below illustration as Figure 2 and Table 5 Figure 2 The mounting method of bolts for Dual g...

Страница 16: ...stalled with bolts fitting method Note The installation method of bolt fitting is based on the experimental results inJinko 2 3 2 2 Fixation with clamps at long sides of frames The module clamps should not come into contact with the front glass and must not deform the frame Be sure to avoid shadowing effects from the module clamps The module frame is not to be modified under any circumstances When...

Страница 17: ... 15 bigger than J and less than K as shown below Figure 4 The mounting method of clamps for Dual glass modules with frame ...

Страница 18: ...2023 1018 350 480 Group 2 Group 7 40 2000 992 280 480 2031 1008 2054 1018 350 480 Group 3 35 1674 998 1686 1008 1699 1018 1656 992 280 420 Group 4 Group 8 35 1698 998 1680 992 1704 1008 1727 1018 280 420 Group 5 40 35 1974 998 280 480 Group 6 40 35 1664 998 280 420 Group 19 Group 20 30 1701 1122 1717 1132 1719 1134 1669 1122 1685 1132 1678 1134 A 4 50 A module length A 4 50 A module length Group 2...

Страница 19: ... of 1 5 times So Jinko modules are tested under a maximum downward pressure of 5400Pa and upward pressure of 2400Pa When mounting modules in snow prone or high wind environments special care should be taken to mount the modules in a manner that provides sufficient design strength while meeting local code requirements 4 When installing the Dual glass modules at a certain angle please installed the ...

Страница 20: ... 26 30 2274 1134 2278 1134 2230 1134 1 4L 50 1 4L 50 Group 28 30 35 2465 1134 1 4L 50 1 4L 50 Table8 Mechanical dimensions when modules installed at long side Clamp fitting method 2 3 2 4 Mounting with Bolts NEXTracker four mounting holes Figure 5 PV module installed with bolt fitting method NEXTracker Module type Frame A B mm Maximum designed mechanical load and Method of installation 400mm JKMxx...

Страница 21: ...rating value in an array string can be found on the product label or in the product datasheet The fuse rating value is also corresponding to the maximum reverse current that a module can withstand Thus based on the maximum series fuse rating of module and local electrical installation criteria make sure the modules strings in parallel for connection need to be assembled with appropriate string fus...

Страница 22: ...facturers should not be mated together If need to replace please contact Jinko Solar l All module frames and mounting racks must be properly grounded in accordance with local and national electrical codes Attach the equipment grounding conductor to the module frame using the hole and hardware provided Note that a stainless steel star washer is used between the ground wire and module frame see Figu...

Страница 23: ...loth dry or damp as necessary Water with high mineral content may leave deposits on the glass surface and is not recommended It is recommended to use neutral water to clean the glass to avoid strong acid and alkali so as not to cause damage to the glass coating layer b Never use abrasive material under any circumstances c In order to reduce the potential for electrical and thermal shock Jinko reco...

Страница 24: ...ed in the manual and for any disputes caused by no quality reasons Intellectual Property Right No responsibility is assumed by Jinko for any infringement of intellectual property or other rights of third parties which may result from use of the PV product No license is granted by implication or otherwise under any intellectual property rights or related use authorization Jinko reserve the right to...

Страница 25: ...250 420 in steps of 5 Group 6 JKMxxxM 60 DV JKMSxxxM 60 DV JKMxxxM 60 DV J JKMSxxxM 60 DV J JKMxxxM 60H DV xxx 210 350 in steps of 5 Group 7 JKMxxxM 48 DV JKMSxxxM 48 DV JKMxxxM 48 DV J JKMSxxxM 48 DV J xxx 170 250 in steps of 5 Group 8 JKMxxxM 36 DV JKMSxxxM 36 DV JKMxxxM 36 DV J JKMSxxxM 36 DV J xxx 150 180 in steps of 5 Group 9 JKMxxxM 72 BDV xxx 300 420 in steps of 5 JKMxxxM 72 BDVP xxx 315 43...

Страница 26: ... xxx JKSN3 DDCA xxx xxx 400 450 in steps of 5 Group 14 JKSM3 CDCA xxx JKSN3 CDCA xxx xxx 340 380 in steps of 5 Group 15 JKMxxxM 78H BDVP xxx 405 470 in steps of 5 JKMxxxN 78H BDV xxx 410 470 in steps of 5 Group 16 JKMxxxM 66H BDVP xxx 340 390 in steps of 5 JKMxxxN 66H BDV xxx 345 395 in steps of 5 Group 17 JKMxxxM 7RL3 BDVP JKMxxxM 7RL3 BDVP J xxx 420 490 in steps of 5 JKMxxxN 7RL3 BDV xxx 425 485...

Страница 27: ...f 5 Group 23 JKMxxxM 54HL4 BDVP xxx 345 405 in steps of 5 JKMxxxN 54HL4 BDV xxx 345 415 in steps of 5 Group 24 JKMxxxM 5RL4 BDVP xxx 345 405 in steps of 5 JKMxxxN 5RL4 BDV xxx 350 415 in steps of 5 Group 25 JKMxxxM 60HL4 BDVP xxx 385 450 in steps of 5 JKMxxxN 60HL4 BDV xxx 385 465 in steps of 5 Group 26 JKMxxxM 6TL4 BDVP xxx 385 450 in steps of 5 JKMxxxN 6TL4 BDV xxx 385 465 in steps of 5 Group 27...

Страница 28: ... BDV xxx 460 555 in steps of 5 Group 31 JKMxxxM 7RL4 BDVP JKMxxxM 7RL4 BDVP J xxx 490 585 in steps of 5 JKMxxxN 7RL4 BDV xxx 500 605 in steps of 5 2 Dual glass with frame series products Group 1 JKMxxxM 72 BDV xxx 300 420 in steps of 5 JKMxxxM 72 BDVP xxx 315 430 in steps of 5 Group 2 JKMxxxM 72H BDV xxx 300 420 in steps of 5 JKMxxxM 72H BDVP xxx 315 430 in steps of 5 Group 3 JKMxxxM 60 BDV xxx 25...

Страница 29: ... 8 JKMxxxM 60H MBB BDVP xxx 310 360 in steps of 5 JKMxxxN 60H MBB BDV xxx 315 370 in steps of 5 Group 9 JKMxxxM 78H BDVP xxx 405 470 in steps of 5 JKMxxxN 78H BDV xxx 410 470 in steps of 5 Group 10 JKMxxxM 66H BDVP xxx 340 390 in steps of 5 JKMxxxN 66H BDV xxx 345 395 in steps of 5 Group 11 JKMxxxM 7RL3 BDVP JKMxxxM 7RL3 BDVP J xxx 420 490 in steps of 5 JKMxxxN 7RL3 BDV xxx 425 485 in steps of 5 G...

Страница 30: ...xM 72H DV xxx 250 420 in steps of 5 Group 18 JKMxxxM 60H DV xxx 210 350 in steps of 5 Group 19 JKMxxxM 54HL4 BDVP xxx 345 405 in steps of 5 JKMxxxN 54HL4 BDV xxx 345 415 in steps of 5 Group 20 JKMxxxM 5RL4 BDVP xxx 345 405 in steps of 5 JKMxxxN 5RL4 BDV xxx 350 415 in steps of 5 Group 21 JKMxxxM 60HL4 BDVP xxx 385 450 in steps of 5 JKMxxxN 60HL4 BDV xxx 385 465 in steps of 5 Group 22 JKMxxxM 6TL4 ...

Страница 31: ...eps of 5 JKMxxxN 7TL4 BDV xxx 460 555 in steps of 5 Group 27 JKMxxxM 7RL4 BDVP JKMxxxM 7RL4 BDVP J xxx 490 585 in steps of 5 JKMxxxN 7RL4 BDV xxx 500 605 in steps of 5 Group 28 JKMxxxN 78HL4 BDV xxx 590 610 in steps of 5 Notes 1 PP the eagle series module 2 DV photovoltaic Module Dual glass with 1500V 3 JKMS the smart series module 4 J customized product for Japanese market 5 BDV the bifacial N ty...

Страница 32: ...type Technology Cell Number Module Type Cell Junction Box STC condition JKS p type Mono M Full cell 1 60 A Normal mono facial A 158 5BB Mono facial A Normal A BSTC condition JKB Poly P Half cell 2 72 B All black mono facial B 158 5BB Bi facial B MX B N type Mono N TR 3 66 C Transparent back sheet C 158 9BB Bi facial C MX3 C Shingling 4 78 D Bifacial dual glass D 161 9BB Bi facial D EP D ...

Страница 33: ..._____________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ __________________________________________________________________...

Страница 34: ...ent Zone Jiangxi Province China 334100 Tel 86 793 858 8188 Fax 86 793 846 1152 Jiangxi Manufacture Base No 58 Yuanxi Road Haining Yuanhua Industrial Park Zhejiang Province China 314416 Tel 86 573 8798 5678 Fax 86 573 8787 1070 Zhejiang Manufacture Base Jinko Building 99 Shouyang Road Jingan District Shanghai China 200027 Tel 86 21 5183 8777 Fax 86 21 5180 8600 ...

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