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JR Flexo Label Printing Machine Series

5

Chapter

Chapter

Chapter

Chapter I.

I.

I.

I. Features

Features

Features

Features

JR242 flexographic plate printer is characterized by long printing length (190-400mm),

easy register, stable control of tension, non-dislocation when starting up, and quick drying.

1. Unfolding part:

The rolling out tension can be made by adjusting the friction plate, spring and nut on

the rolling axle. The tension of the material on the rolling out axle can be made by

inserting a stainless-steel rod into the paper.

2. Photoelectric switch:

There are two modes in the setting: ON and OFF. When the machine is in the ON mode,

the photoelectric switch must be screened by the material for the machine to start up. When

the material has been printed, the machine stops working.

Tension roller: The tension roller is used to control the tension of the rolling out

material. When the material is found looser and looser in the process of printing when

passing the tension roller and the tension presser, the rolling out tension must be adjusted

greater (there is adjusting knob in the electric part.)

Unfolding roller:

It has synchronization function when the material passes this structure.

3. Printing station:

The printing station is composed of the front and two colors on the back, of which

one-color group is made of printing cylinder, paired gear anilox roller, ink duct, movable

plate, hand wheel, and registering device when the machine stops.

The size of the printing cylinder and the paired gear can be changed. (for details, please

refer to Measurement Table)

The anilox roller is set at 200 lines per inch when the machine leaves the factory. When

dot pattern is printed, the anilox roller can be selected by the ratio of 4 to 1. The cleaning

of the anilox roller is very important, because the color will become dim when the anilox

roller is blocked by ink.

4. Ink duct:

The ink duct is composed of ink knife, duct distributor and ink adjusting screw. When

the ink duct is mounted on to the machine, the screws at both sides of the ink duct must be

adjusted so that the ink distributor touches slightly with the ex-circle of the anilox roller.

When the anilox roller is turned with hand, it must be turned smoothly.

NB

NB

NB

NB

. Please do not mix up the ex-factory mark on the ink duct.

The printing part of JR-242 flexographic plate printer is of center drum, which can be

Содержание JR242

Страница 1: ... Jingda Jingda Printing Printing Printing Printing Machiney Machiney Machiney Machiney Co Ltd Co Ltd Co Ltd Co Ltd T T T Tel el el el 86 577 65337601 86 577 65337601 86 577 65337601 86 577 65337601 65320208 65320208 65320208 65320208 F F F Fax ax ax ax 86 577 86 577 86 577 86 577 65337602 65337602 65337602 65337602 A A A Add dd dd dd Dongcheng Dongcheng Dongcheng Dongcheng Industry Industry Indust...

Страница 2: ... there be any violation of the right the company is entitled to take a legal action Since 2000 the company has become a professional enterprise specializing in the design development and manufacture of the printing machines We have put into the national and international markets all kinds of printers and thus won the trust of users both at home and abroad At the same time to improve quality and in...

Страница 3: ...nting plate wheel The flexographic plate roller carries the ink to the surface of the material to be printed which is dried and rolled by the electrically heated drying board to finish the process Environment friendly the machine is characterized by its speed and efficiency The printed material is put into the electric thermostat ventilating and drying cabinet for about 5 and 6 hours with the effe...

Страница 4: ...ation and and and and installation installation installation installation 1 Transportation 2 Installation of main machine 3 Power connection Chapter Chapter Chapter Chapter IV IV IV IV Testing Testing Testing Testing Chapter Chapter Chapter Chapter V V V V Operation Operation Operation Operation explanation explanation explanation explanation 1 Unfolding part 2 Main control box 3 Selecting printin...

Страница 5: ...Chapter Chapter Chapter Chapter VII VII VII VII Trouble Trouble Trouble Trouble shooting shooting shooting shooting 1 Printing problems 2 Operating trouble Annex 1 Electric circuit 2 Statistic table for the reduction of plate length 3 Measurement of plate cylinder 4 Sketch map of paper advancement ...

Страница 6: ... the electric part Unfolding roller It has synchronization function when the material passes this structure 3 Printing station The printing station is composed of the front and two colors on the back of which one color group is made of printing cylinder paired gear anilox roller ink duct movable plate hand wheel and registering device when the machine stops The size of the printing cylinder and th...

Страница 7: ...raphic plate printer is configured with a paper rolling axle the maximum rolling diameter is Φ16 400mm 6 Operating box The operating box is made of the following devices PVC ON switch OFF switch inch switch and speed adjusting switch 7 Transmission and power requirement The JR 242 flexographic plate printer is configured with AC motor speed up and speed down control which enables the speed of trad...

Страница 8: ... Gross weight 1300kg Machine dimension LⅹWⅹH 220ⅹ85ⅹ180cm Packaging dimension LⅹWⅹH 245ⅹ148ⅹⅹ204cm Chapter Chapter Chapter Chapter III III III III Transportation Transportation Transportation Transportation and and and and Installation Installation Installation Installation 1 Transportation A vehicle of at least 3 tons must be used to carry the main machine in to the place to be installed please r...

Страница 9: ...UZZER and then press the inch switch INCHING on the control panel check if the rotation of the main motor is correct Select low speed and press the continuous switch START When the printer has been running for 5 minutes check in detail all the devices and gears Chapter Chapter Chapter Chapter V V V V Operation Operation Operation Operation explanation explanation explanation explanation 1 Unfoldin...

Страница 10: ...and there is no absence of picture 3 Separate the cylinder and the anilox roller so that the set value of the pressure and ink amount can be achieved by the smallest pressure 4 Finish the setting of ink amount and printing pressure of other groups in the order from the rear to the front 5 When all the setting of every group is finished adjust the register between color and color starting from the ...

Страница 11: ...i e to print 100 line color picture the minimum line of the anilox roller is 400 The company standard for the user is 200 lines per inch Inking part There is one principle for the ink duct to be put on the printer i e using the least pressure to finish the ink scraping When the ink blade is adjusted too tight the blade will bend under pressure and the ink will become dried and stuck on the back of...

Страница 12: ...mended Recommended Recommended Recommended lubricator lubricator lubricator lubricator Code Code Code Code Accessories SPHEEROL A93 CASTROL or equivalent 1 Gear HTSPINAWS32 CASTROL or equivalent 2 Bearing sleeve SHELLRIMULA OIL 30 or equivalent 3 Item Item Item Item Lubricator Lubricator Lubricator Lubricator Frequency Frequency Frequency Frequency Power cylinder gear 2 Regular Horizontal left rig...

Страница 13: ...cked with a high powered amplifier The cleaning is better to be done when the ink on the anilox roller is wet This way the ink can be effectively stopped from drying in the roller holes In general a special chemical detergent is used to soften and dissolve the ink in the roller hole Method Place the anilox roller in the detergent for a while and then brush the surface of the roller spirally with a...

Страница 14: ...6 55 326 65 97 05 77 244 475 234 575 95 95 105 333 375 323 475 97 03 76 241 3 231 4 95 89 104 330 2 320 3 97 00 75 238 125 228 225 95 84 103 327 025 317 125 96 97 74 234 95 225 05 95 78 102 323 85 313 95 96 94 73 231 775 221 875 95 72 101 320 675 310 775 96 91 72 228 6 218 7 95 66 100 317 5 307 6 96 88 71 225 425 215 525 95 60 99 314 325 304 425 96 85 70 222 25 212 35 95 54 98 311 15 301 25 96 81 ...

Страница 15: ...53 625 96 24 Rui an Jingda Printing Machinery Company Ltd 82 260 35 250 45 96 19 Accessory list of JR 242 flexographic plate trademark printer No Name Qty 1 Spanner 1 set 2 Ink shovel 4 3 Plate adjusting seat 1 4 Operating blade 1 package 5 Operating blade handle 1 7 Rubber hammer 1 ...

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