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6

PI-123

January 2022

18. If equipment malfunctions or a system malfunction is suspected, 

immediately stop cleaning activity and relieve the pressure in the 

system before attempting any repairs. Always follow the manufacturer’s 

repair instructions.
19. Only trained persons should be authorized to perform any 

maintenance or repair.
20. Following any repairs, the system should be operated at low pressure 

for test. Bring equipment up to operating pressure slowly.

21. For shutdown in freezing conditions, even for brief periods, drain 

water from all components. Prior to starting operations in freezing  

conditions, the operation of all equipment components must be 

checked carefully to make sure components are not frozen and can be 

operated.
22. Store components properly by protecting them from damage when 

not in use. Be sure all safety warning tags and markers remain intact.

CONTROL GUNS AND DEVICES

1.  Read General Safety 

section before connecting or using control 

guns or control devices.
2.  Thoroughly review alternative methods before initiating any 

potentially dangerous shotgunning or hand lancing operation. 

Fully automated, semi-automated, and/or mechanized methods 

should all be considered first. Contact the applicable waterblasting 

manufacturers for assistance and recommendations.

As described in the Industry Best Practices for the Use 

of High Pressure Waterblasting Equipment published by the Waterjet 

Technology Association, the standard shotgun barrel length shall be 

a minimum length of 48” to minimize the risk of nozzle discharge 

accidentally striking the operator’s feet, legs, or body. See Section 11.10.6. 

The WJTA has recognized that deviations or variances from these best 

practices may be acceptable under  certain circumstances. See Section 

2.7. If users believe deviation from this 48” standard is acceptable, they 

should follow procedures outlined in Section 2.7 to minimize risk to the 

operator. Among other things, users should ensure that other measures 

to perform the work have been considered and exhausted, senior 

safety management and customers have considered and approved the 

deviation, operators have been properly trained and warned about any 

Содержание PI-123

Страница 1: ...tallation operation and maintenance of the product and to provide adequate supervision of personnel at all times Retain these instructions for future reference If this product is resold or otherwise c...

Страница 2: ...ion 2 Product Description 14 Section 3 Preparation for Use 15 Section 4 Setup 16 Section 5 Operation 19 Section 6 Service 21 Section 7 Troubleshooting 22 Appendix A 23 Appendix B 24 Appendix C 28 Warr...

Страница 3: ...and to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repairing equipment Purchasers and operators also should be familiar wit...

Страница 4: ...terblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized metho...

Страница 5: ...e before making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depressurize system If the pum...

Страница 6: ...es 2 Thoroughly review alternative methods before initiating any potentially dangerous shotgunning or hand lancing operation Fully automated semi automated and or mechanized methods should all be cons...

Страница 7: ...ator comfort and safety 6 Fall protection should be provided when blasting on scaffolding or sloping surface per OSHA guidelines Do not operate a hand held gun while standing on slippery surfaces 7 Th...

Страница 8: ...For primary protection a primary rupture disc assembly or spring loaded relief set at 1 2 times maximum operating pressure is recommended i e relief valve is set at 12 000 psi if maximum operating pre...

Страница 9: ...ded for added safety where hose connects to control gun 5 Use of hose restraint whip check is required at all hose connections including connections at fluid end 6 Always apply wrench to wrench flats...

Страница 10: ...oth jaw plier wrench JS PN 64119 to tighten nozzle Avoid using pipe wrench as wrench marks will cause nozzles to crack and fail 7 Blocked orifice s can cause excessive system pressure and failure If o...

Страница 11: ...operator greater control of nozzle Establishes a safety zone so operator knows when nozzle is about to exit tube will eliminate possibility of nozzle and lance double back toward operator within large...

Страница 12: ...le before installing nozzle and adapter on lance Do not use a rigid lance that has damaged or missing threads 5 Use wrench flats when available or a properly adjusted smooth jaw plier wrench JS PN 641...

Страница 13: ...tings to crack and fail REPLACEMENT PARTS 1 Read General Safety section prior to repairing equipment and installing replacement parts 2 Only trained persons should be authorized to perform maintenance...

Страница 14: ...usters are available for NPT connection tube spinning nozzles to provide additional thrust for pulling through tubes Depending on the connection type the Tube Spinning Nozzle is rated to 15 000 psi NP...

Страница 15: ...ainer for damage PREVIOUSLY USED TUBE SPINNING NOZZLE 3 2 Inspect all components 3 3 The Tube Spinning Nozzle body sleeve and front nozzle should be inspected and cleaned to ensure no debris has enter...

Страница 16: ...he mating lance or stinger 2 Apply anti seize compound over the sealant tape for additional protection against galling in connection threads 3 Install the nozzle bodies by using appropriate open end w...

Страница 17: ...nti seize compound over the sealant tape for additional protection against galling 4 Install appropriate FP front nozzle using smooth jaw plier wrench PN 64119 5 Tighten 1 2 turns past hand tight All...

Страница 18: ...zle and tighten until firmly snug NOTE DO NOT OVERTIGHTEN damage to coned sealing surface could result NOTE There should be approximately 1 16 to 1 8 clearance between the sleeve and the front nozzle...

Страница 19: ...rson controlling the cleaning nozzle must be the operator and must have control of the pressure Do not allow a secondary or remote operator have control of pressure Use only thoroughly trained operato...

Страница 20: ...hot Wear gloves and use precaution to prevent scalding DO NOT use Teflon tape on 22K PSI connections DO NOT over tighten connections to prevent sealing surface damage Place barricades with warning si...

Страница 21: ...enetrating oil to nozzle body and sleeve Reassemble Tube Spinning Nozzle per installation instructions See YouTube channel for videos on various Jetstream products https www youtube com user Jetstream...

Страница 22: ...ze Replace nozzles Weep hole leak Fitting loose Tighten fitting Sealing surfaces worn Re dress or replace Excessive flow or pump will no longer come up to pressure Debris Clean Nozzles worn Replace no...

Страница 23: ...23 PI 123 January 2022 APPENDIX A Exploded View Figure C...

Страница 24: ...2 28 58 52142 59906 59902 1 8 BSPP 1 0 500 12 7 2 38 61 51992 59907 59903 2 0 500 12 7 2 38 61 51993 59907 59904 1 4 BSPP 1 0 665 16 9 2 68 68 51922 59908 59905 2 0 665 16 9 2 68 68 51923 59908 ASSEM...

Страница 25: ...6 22 1 24 6 64105 4 64089 52006 0 875 13 7 15 9 18 0 19 9 21 5 23 1 24 7 26 2 29 5 32 7 52012 1 2 NPT 1 51941 52011 1 040 3 0 3 7 4 3 4 9 5 5 6 1 6 6 7 1 8 5 9 7 52013 2 51942 52011 1 040 6 7 7 9 9 0...

Страница 26: ...4 69 6 15 7 3 27 6 9 0 34 1 10 4 39 4 11 6 43 9 12 7 48 1 13 7 51 9 14 6 55 3 15 5 58 7 16 4 62 1 17 2 65 1 17 9 67 8 18 7 70 8 19 4 73 4 20 1 76 1 20 10 2 38 6 12 5 47 3 14 5 54 9 16 2 61 3 17 7 67 0...

Страница 27: ...27 PI 123 January 2022 This page intentionally left blank...

Страница 28: ...r rigid lances that have male pipe threads NPT Male Recessed orifices for protection from surface abrasion or damage by wrenches Double tapered nose for fast unrestricted travel through plugged tubes...

Страница 29: ...ard 45 8 Back 30 12 Jets Total Min Flow 5 1 Front 3 Forward 45 12 Back 30 16 Jets Total Min Flow 6 1 Front 3 Forward 45 8 Radial 8 Back 30 20 Jets Total Min Flow 7 1 Front 8 Radial 9 Jets Total Min Fl...

Страница 30: ...working pressure 15 000 psi 1034 bar Seven standard patterns and fourteen flow ratings Custom patterns available FB SERIES TUBE CLEANING NOZZLES For use with Jetstream flex lances that have male BSPP...

Страница 31: ...31 PI 123 January 2022 Copper crush washer required for flat seal connections See table below SIZE PART NO M7 59932 1 8 BSPP 59933 1 4 BSPP 59934...

Страница 32: ...st for pulling through tubes Rear orifices recessed for protection from surface abrasion or damage by wrenches Female pipe threads at inlet NPT Fml and male pipe threads at outlet NPT Male Machined fr...

Страница 33: ...33 PI 123 January 2022...

Страница 34: ...and fourteen flow ratings to choose Custom patterns and flows available HPER HPEL TUBE CLEANING NOZZLES Designed for use with flex or rigid lances HPER nozzles feature right hand female medium pressu...

Страница 35: ...35 PI 123 January 2022...

Страница 36: ...36 PI 123 January 2022...

Страница 37: ...37 PI 123 January 2022 This page intentionally left blank...

Страница 38: ...erial or factory workmanship Repairs or replacements are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other locations approved by Jetstream Lab...

Страница 39: ...BILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSENTIAL PURPOSE This warranty is...

Страница 40: ...venient locations across the United States FS Solutions provides high performance parts accessories Jetstream rentals repair rebuild and safety training Gonzales LA 225 647 0660 Highland IN 219 924 31...

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