CONTENTS
TECHNICAL SPECIFICATIONS ............................................................................................................................................................... 5
INSTALLATION INSTRUCTIONS
Introduction ............................................................................................................................................................................................. 6
Dimensions ................................................................................................................................................................................................ 6
Regulations ............................................................................................................................................................................................... 6
The Clean Air Act 1993 and Smoke Control Areas .................................................................................................................................... 6
Air Control Stop (Low Rate Stop) .............................................................................................................................................................. 7
Health and Safety Precautions .................................................................................................................................................................. 7
Important Points to Note before Starting Installation. ................................................................................................................................ 7
Convection Inlet ......................................................................................................................................................................................... 7
Paint .......................................................................................................................................................................................................... 7
Modular Construction ................................................................................................................................................................................ 7
Fire Cement ............................................................................................................................................................................................... 7
Asbestos .................................................................................................................................................................................................... 7
Metal Parts ................................................................................................................................................................................................ 7
Installation Requirements ....................................................................................................................................................................... 7
Unpacking ................................................................................................................................................................................................. 8
Chimneys and Flues .................................................................................................................................................................................. 9
Soundness of Flue..................................................................................................................................................................................... 9
Flue Size / Dimensions .............................................................................................................................................................................. 9
Use of Existing Chimneys .......................................................................................................................................................................... 9
Termination .......................................................................................................................................................................................................... 9
Flue Outlet ................................................................................................................................................................................................. 9
Bends ........................................................................................................................................................................................................ 9
Sweeping ................................................................................................................................................................................................... 9
Installation Requirements ....................................................................................................................................................................... 9
If connecting to a stainless-steel liner ........................................................................................................................................................ 9
If connecting to an existing masonry flue .................................................................................................................................................. 10
HEARTHS ................................................................................................................................................................................................ 10
COMBUSTIBLE MATERIALS .................................................................................................................................................................. 11
Protection of Heat ..................................................................................................................................................................................... 11
Fire Surrounds and Shelves .................................................................................................................................................................... 11
Pictures and
TV’s .................................................................................................................................................................................... 11
Plastering ................................................................................................................................................................................................ 11
Air Supply ................................................................................................................................................................................................ 11
Air Supplied from Room .......................................................................................................................................................................... 12
Air Supplied from External Source........................................................................................................................................................... 12
Fitting the Fire........................................................................................................................................................................................ 13
Site Preparation for Fitting ....................................................................................................................................................................... 13
Builders Opening ..................................................................................................................................................................................... 13
Inglenook Installations or freestanding .................................................................................................................................................... 13
Appliance Preparation ............................................................................................................................................................................. 14
Door Removal/Replacement ................................................................................................................................................................... 14
Air Control Stop (Low Rate Stop) ............................................................................................................................................................ 15
Log Retainer Removal and Replacement ................................................................................................................................................ 15
Tertiary Air Tubes .............................................................................................................................................................................................. 15
Baffle Boards ........................................................................................................................................................................................... 15
Tertiary Air Tube and Lower Baffle Removal and Replacement ............................................................................................................... 16
Upper Baffle Removal and Replacement ................................................................................................................................................ 17
Removing and Replacing Ash Pan .......................................................................................................................................................... 17
Bottom Grate Removal and Replacement ............................................................................................................................................... 17
Internal Board Removal and Replacement (Rear and Sides) .................................................................................................................. 17
Rear Board Removal and Replacement .................................................................................................................................................. 17
Side Board Removal and Replacement ................................................................................................................................................... 18
Flue Adaptor Removal (If fitted to fire) ..................................................................................................................................................... 18
Inner Firebox
“Engine” Removal .............................................................................................................................................................. 18
Fitting the Firebox .................................................................................................................................................................................... 18
Outer Firebox Fitting ................................................................................................................................................................................ 18
Infilling above the Outer Box ................................................................................................................................................................... 19
Fitting Hot Air Ducts (Optional Extra) ....................................................................................................................................................... 19
External Air Supply Fitting ....................................................................................................................................................................... 20
Inner Firebox
“Engine” Fitting .................................................................................................................................................................. 20
Refitting the Internal Components ........................................................................................................................................................... 21
Fitting the Basket Grate (Optional Extra 60i and 70i) .............................................................................................................................. 21
Fitting the Frame ..................................................................................................................................................................................... 21
Commissioning ..................................................................................................................................................................................... 22
After Installation Is Complete ................................................................................................................................................................... 22
Door Tension Adjustment ......................................................................................................................................................................... 22
Air Supply ................................................................................................................................................................................................ 22
Smoke Draw Test. ....................................................................................................................................................................................................... 23
Trimming the Upper and Lower Baffles ................................................................................................................................................... 23
