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12

Installing Optional Frame Riser 

NOTE: Refer to the illustrations in the Replacement 
Parts section for location of the parts used on the 
frame riser. 

1. 

Remove the saw blade (refer to 

Changing Saw 

Blade). 

2.  Remove the two screws at the top and bottom 

of the blade guide that holds the blade guide 
on the frame. 

WARNING: The saw must be turned off and 
power disconnected any time the rubber 
protectors are being changed. 

3.  Unplug the electrical cord or open the circuit 

breaker in the branch circuit. 

4.  Support the upper frame and wheel assembly 

with a strap attached to an overhead crane. 
Use additional straps to be sure the frame 
assembly will be held in a stable position when 
it is lifted off the lower frame assembly. 

5.  Remove the nut on the bolt that clamps the 

upper frame to the lower frame and remove 
the bolt, two washers and nut. 

6.  Lift the upper frame high enough off the lower 

frame to clear the riser casting. 

7.  Be certain the mating surfaces of the lower 

frame, riser, and upper frame are all clean and 
free from dirt and debris. 

8.  Position the riser casting over the lower frame. 

Make sure the locating dowels are inserted in 
the mating holes in the riser casting. 

9.  Lower the upper frame onto the riser casting. 

Make sure the locating dowels fit into their 
mating holes. 

10. Put the new (longer) attaching bolt and top 

washer through the upper frame and riser, into 
the lower frame. 

11. Put a washer and nut on the bolt and tighten 

securely. 

12.  Attach the bracket hooks to the top and bottom 

of the blade guard using self-tapping screws. 

13. Attach the blade guide using the screws that 

held the original (shorter) guard. 

14. Remove the old (shorter) blade guide post 

assembly from the upper frame. 

15. The guide support assembly with the carbide 

guides and blade support bearings should be 
transferred to the new, longer support rod. 
Several other new parts are included for this 
component.  (Refer to the parts illustrations for 
more detail.) 

16.  Install a new 105-inch blade (refer to Changing 

a Blade). Make sure blade tension and 
tracking are checked and adjusted as required. 

17. Install the extension plug cable between the 

motor plug and switch plug. 

18.  Plug the electrical cord into the power source 

or close the circuit breaker on the branch 
circuit. Operate the band saw to verify blade 
tracking. 

Installing Optional Rip Fence 

The rip fence slides on two rails attached at the 
front and rear of the work table. Install the fence 
mechanism as follows:  

NOTE: Refer to the illustrations in the Replacement 
Parts section for location of the parts used on the 
rip fence. 

1.  Slide the rails into the fence. 

2.  Ease the fence and rails into position on the 

table. 

3.  Using the four spacers and four attachment 

bolts, attach the rails securely to the saw table. 

4.  The fence can now be adjusted and used 

according the instructions in Adjustment and 
Use of Optional Rip Fence. 

 

 

Содержание J-8201

Страница 1: ...and Parts Manual 14 inch Vertical Band Saws Models J 8201 J 8203 J 8201VS J 8203VS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414500 Ph 800 274 6848 Revision E 10 2016 www jettools c...

Страница 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Страница 3: ...nging Clutch Position 15 Changing Drive Belt Position 16 Changing Pulley to Belt Position 16 Using Miter System 17 Using Rip Fence 17 Using the Dust Control Chute 17 Maintenance 17 Changing Saw Blade...

Страница 4: ...CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDRE...

Страница 5: ...ocal codes and ordinances This work should be done by a qualified electrician The saw should be grounded to protect the user from electrical shock Caution For circuits which are far away from the elec...

Страница 6: ...periodic service or maintenance is performed on the saw 7 7 Remove loose items and unnecessary workpieces from area before starting machine 8 Bring adjustable saw guides and guards as close as possibl...

Страница 7: ...ating 1HP 1PH 1HP 3PH 1HP 1PH 1HP 3PH Voltage 115 230 VAC 230 460 VAC 115 230 VAC 230 460 VAC Prewired 115V Prewired 230V Prewired 115V Prewired 230V Listed Full Load Amps 10 5 A 3 6 1 8 A 10 5 A 3 6...

Страница 8: ...support for long or heavy stock There are lugs in the bottom of the saw base for use in bolting down of the saw After positioning the saw open the door in the base and mark the positions of the four...

Страница 9: ...er codes may re quire direct connection to a covered protected junction box or other electrical hook up method Especially under difficult industrial conditions specialized electrical connections may b...

Страница 10: ...e adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 vo...

Страница 11: ...11 Figure 5 Grounding methods...

Страница 12: ...sher through the upper frame and riser into the lower frame 11 Put a washer and nut on the bolt and tighten securely 12 Attach the bracket hooks to the top and bottom of the blade guard using self tap...

Страница 13: ...ss Otherwise the effect of stopping the cut can result in hardening of the cut interface Other materials such as wood require higher blade speeds to prevent fiber tearing The chart in Figure 6 provide...

Страница 14: ...adjustment downward 45 degrees and upward 10 degrees Loosen the two trunnion lock knobs slightly to adjust the table angle and retighten the lock knobs Figure 9 Table Tilt Mechanism and Angle Gauge NO...

Страница 15: ...ing the table to the table trunnions see Figures 13 and 14 4 Adjust the table until it is parallel with the blade 5 Tighten the trunnion attaching bolts Adjusting Blade Speed Models J 8201 J 8203 Figu...

Страница 16: ...l or only wood you may wish to remove the other belt Changing Pulley to Belt Position WARNING NEVER attempt to change pulley shaft positions while the saw is running The saw must be turned off and pow...

Страница 17: ...the Dust Control Chute On the lower side of the table below the cutting position of the blade is a plastic tube which can be attached to a shop vacuum or to a shop dust control system The dust contro...

Страница 18: ...of the tension system 13 Slowly turn the upper drive wheel by hand while OBSERVING THE BLADE TRACKING The blade should track more or less in the center of the drive wheel If the blade does not track t...

Страница 19: ...face of the drive wheels Use a solvent such as mineral spirits as required to achieve a clean dry surface for the new protectors 5 Carefully slip the replacement protectors onto the drive wheels 6 Rep...

Страница 20: ...age of lubricant Monthly Replace bearing if leakage occurs Upper drive wheel Check bearing area for leakage of lubricant Monthly Replace bearing if leakage occurs Drive wheel rubber protectors Check f...

Страница 21: ...ece or scale on in workpiece 3 Increase feed pressure hard spots Reduce speed increase feed pressure scale 4 Work hardening of material especially stainless steel 4 Increase feed pressure by reducing...

Страница 22: ...ips 4a Use blade with a coarse tooth pitch reduce feed pressure 4b Brush blade to remove chips Motor running too hot 1 Blade tension too high 1 Reduce tension on blade 2 Drive belt tension too high 2...

Страница 23: ...otor Cord 3Ph 600V 1 10 5513842 Strain Relief 6N 4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 612156 Strain Relief Plate 3PH 1 12 J 5513845G Pulley Cover 1 13 5513846 K...

Страница 24: ...4 1PH 2 998630 Strain Relief 7P 2 3PH 2 11 5784281 Strain Relief Plate 1PH 1 5784281 Strain Relief Plate 3PH 1 12 J 5784685G Doorframe 1 13 J 5784686G Cover 1 14 5784687 Knob M5x12 2 15 5784688 Motor...

Страница 25: ...25 Exploded View Saw Head Models J 8201 J 8203 J 8201VS and J 8203VS...

Страница 26: ...368 Saw Blade for Wood Cutting 93 1 2 x 6T in 1 26 J 5783111G Lower Wheel Guard 1 27 5783121 Dust Chute 1 28 5783081 Hinge Lower 1 30 5783351 Guide Post 1 31 5783281 Knob M10x30 1 32 5783261 Spring 1...

Страница 27: ...M6 1 90 5783231 Flat Washer M8 8 91 5511747 Flat Washer M8 1 92 5783061 Flat Washer M16 2 93 5511752 Lock Washer M8 8 94 5511752 Lock Washer M8 2 97 J 5782931G Switch Bracket 1PH 1 141039 Switch Brack...

Страница 28: ...28 Exploded View Gearbox Models J 8201 and J 8203...

Страница 29: ...2 5783991 Shaft with gear 1 23 5783881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover 1 25 5784181 Gear Box Pulley 1 26 5784221 V Belt A34 1 27 5784211 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Страница 30: ...30 Exploded View Gearbox Models J 8201VS and J 8203VS...

Страница 31: ...3881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover I 1 25 5513814 Non Step Speed Changer Set 1 26 5513815 Synchronous Belt V Type 17x890L 1 27 5513816 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5...

Страница 32: ...Blade Guard 1 3 5784551 Hex Head Screw 5 8x8 1 2 1 4 5784561 Flat Washer 5 16 1 5 5784571 Hex Nut 5 8 1 6 5784581 Guide Post 1 7 5784591 Upper Wheel Blade Guard 1 8 5784611 Blade Guard Extender 1 9 5...

Страница 33: ...33 Rip Fence Assembly Optional Equipment...

Страница 34: ...e 1 3 16 x 2 1 4 1 14 F011270 Pan Hd Phillips Tap Screw Black 6 20x1 2 2 15 198015 Fence Cover 2 16 198010 Spacer Bushing 6 5x42 5 mm 4 17 TS 2361061 Spring Washer M6 4 18 TS 1503121 Socket Head Cap S...

Страница 35: ...35 Electrical Connections...

Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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