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 10

6.2

  Extension cords 

The use of extension cords is discouraged; try to 
position machines near the power source. If an 
extension cord is necessary, make sure it is in good 
condition. When using an extension cord, be sure to 
use one heavy enough to carry the current your 
product will draw. An undersized cord will cause a 
drop in line voltage resulting in loss of power and 
overheating. Table 2 shows correct size to use 
depending on cord length and nameplate ampere 
rating. If in doubt, use the next heavier gauge. The 
smaller the gauge number, the heavier the cord. 

Ampere 
Rating 

Volts 

Total length of cord in feet 

More 
Than 

Not 
More 
Than 

120 25 50  100  150 

 AWG 

0

0

6  

18 

16 

16  14 

0

6 10  

18 

16 

14  12 

10 12  

16 

16 

14  12 

12 16  

14 

12 

Not 
Recommended 

Table 2:  Extension cord recommendations 

7.0

  Adjustments 

 Disconnect band saw from 

power source before making adjustments. 

7.1

  Tools required for adjustments 

(Not all may be needed depending on adjustment.) 
 
Wrenches 12,14,16mm 
Hex wrench 4mm 
Square 
Straight edge 
Small clamp 
 

7.2

  Blade guide adjustment 

1. 

Disconnect band saw from power source. 

2. 

Loosen handle (B, Figure 7-1) and slide left 
blade guide assembly (C) as close as possible 
without interference to material being cut. 
Tighten handle. 

3. 

Loosen bolt (D) and slide right blade guide 
assembly (E) as close as possible to cutting 
area, without interference with bed casting. 
Tighten bolt. (Once the right blade guide 
assembly is properly positioned, it can 
generally remain in that position for all 
operations.) 

 

Figure 7-1 

7.3

  Blade tension 

1.  Disconnect band saw from power source. 

2.  Open blade cover by removing knob and 2 

screws (G, Figure 7-2). Observe position of 
blade on wheel. If blade is not adjacent to wheel 
flange, first adjust blade tracking according to 

sect. 7.6,

 

Blade tracking, 

then proceed to step 

3. 

3.  Turn blade tension handle (F, Figure 7-2) 

clockwise to tighten blade. Pluck the blade with 
your finger; a tensioned blade will emit a 
“twang” sound.  

For precise measurement, use a blade tension 
gauge (not provided). Hard-back blades are 
generally tensioned at about 25,000 PSI (1757 
kg/cm

2

); bi-metal blades at about 35,000 PSI 

(2460 kg/cm

2

). 

4.  Perform cutting operations with the saw, and 

make further tension adjustments as deemed 
necessary. As experience with the saw is 
gained, the operator should develop a better 
“feel” for how tight to set a particular blade. Tick 
marks can be made on tension knob for quickly 
resetting tension when re-installing a blade. 

7.4

  Blade changes 

1.  Disconnect band saw from power source. 

2.  Raise bow to vertical position, and open back 

blade cover. 

3.  Remove red blade guards. 

 It is essential these red 

guards be installed after new blade has been 
fitted. Failure to comply may cause serious 
injury.

 

4.  Release tension on blade by turning tensioning 

knob (F, Figure 7-2). Slide blade off wheels. 

5. Place new blade between blade guide 

assemblies and around each wheel. Make sure 
blade teeth are pointing in proper direction (see 
Figure 7-3).  

Содержание HVBS-56V

Страница 1: ...ions and Parts Manual Horizontal Vertical Variable Speed Band Saw Model HVBS 56V JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414548 Ph 800 274 6848 Edition 5 09 2018 www jettools com C...

Страница 2: ...ting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 Keep safety guards in place at all times when the machine i...

Страница 3: ...utions are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 1 1 ON OFF Switch padlock To avoid accidental starting by young children or others not qualified to...

Страница 4: ...n accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com R...

Страница 5: ...1 Vertical stop adjustment 13 8 0 Operation 13 8 1 Blade selection 13 8 2 Blade break in 14 8 3 General operating procedure 14 8 4 Evaluating cutting efficiency 14 9 0 User maintenance 15 9 1 General...

Страница 6: ...M 25 72 MPM Blade wheel diameter 7 3 8 in 187 mm Bed and vise Bed height from floor mounted to stand 25 1 2 in 648 mm Vise swivel 0 45 deg Main materials Bed cast iron ground surface Bow cast iron Sta...

Страница 7: ...16x1 1 4 HP2 2 Cotter pins 1 8x1 HP3 6 Flat washers 5 8 HP4 20 Flat washers 1 4 HP5 20 Hex nuts 1 4 HP6 1 Flat head screw 1 4 x 3 4 HP7 6 Flat washers 5 16 HP8 6 Hex nuts 5 16 HP10 Figure 5 1 Hardware...

Страница 8: ...d is level 5 5 Mounting saw to stand Saw is heavy two person lift 1 With help from another person position saw atop stand and secure with socket head cap screws and washers HP2 8 10 Figure 5 3 2 Fully...

Страница 9: ...or and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it...

Страница 10: ...olt Once the right blade guide assembly is properly positioned it can generally remain in that position for all operations Figure 7 1 7 3 Blade tension 1 Disconnect band saw from power source 2 Open b...

Страница 11: ...op nut L1 5 Repeat above steps for opposite blade guide assembly Figure 7 4 7 6 Blade tracking Blade tracking adjustment requires running saw with back cover open Use caution when making this adjustme...

Страница 12: ...4 on each blade guide assembly and rotate blade guide assembly until gap is eliminated between square and ruler 4 Retighten bolts H Figure 7 4 5 After making this adjustment be sure to re check other...

Страница 13: ...nut adjust screw then tighten nut against casting to secure setting Figure 7 10 8 0 Operation The HVBS 56V is equipped with a motor driver containing a voltage feedback device to provide consistent t...

Страница 14: ...iency 6 The blade is now ready for regular service 8 3 General operating procedure 1 Raise bow and secure in position using support plate V Figure 7 9 Always secure bow in raised position with support...

Страница 15: ...nued use of a damaged or worn brush may result in damage to motor armature 1 Unplug saw from power source 2 Remove four button head screws and remove motor sleeve 3 Unscrew and remove cap with flat bl...

Страница 16: ...e is appropriate for material Air circulation through motor is restricted Clean motor fan with vacuum to restore normal air circulation Gears misaligned Contact JET technical service Machine slows whe...

Страница 17: ...Adjust blade guides according to instructions Blade refuses to track properly on wheels Improper blade tension Tighten blade to prevent slippage on wheels Guide bearing misalignment Adjust blade guid...

Страница 18: ...18 11 1 1 HVBS 56V Bed Assembly Exploded View...

Страница 19: ...19 11 1 2 HVBS 56V Bow Assembly Exploded View...

Страница 20: ...TS 081C022 Phillips Pan Hd Machine Screw 10 24x3 8 2 43 HVBS462 043 Rubber Ring 1 44 HVBS462 044 Power Cable with Plug SJT 3x18AWG 1 45 HVBS462 045 Nut Plate 1 45 1 HVBS56M 045 1 Spring Handle Bracket...

Страница 21: ...ctive Shaft 1 96 2 KF2R5525 Double Round Hd Key 5x5x25L mm 1 96 3 HVBS56V 96 3 C Retainer Ring Internal R42 2 96 4 HVBS56V 96 4 Band 35x8t mm 1 96 5 BB 6200ZZ Ball Bearing 6200 ZZ 2 96 6 HVBS56V 96 6...

Страница 22: ...go with 3M adhesive 92x38 mm 1 JJ6CS OEW2 Open End Wrench not shown 12 14 mm 1 LM000282 ID Label HVBS 56V not shown 1 HVBS56M WL Warning Label not shown 1 LM000283 Speed Chart HVBS 56V not shown 1 LM0...

Страница 23: ...k washer 1 4 20 x 5 8 19 4 7 TS 0680021 Flat Washer 1 4 19 4 8 TS 0570011 Hex Nut 1 4 19 4 9 TS 0208071 Socket Head Cap Screw 5 16 18 x 1 1 4 6 4 10 TS 0680031 Flat Washer 5 16 x23xt2 6 4 11 TS 057002...

Страница 24: ...24 12 0 Electrical Connections HVBS 56V Band Saw SQ Lower toggle limit switch S Electromagnetic switch A Driver board VR Variable resistor M Motor...

Страница 25: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Страница 26: ...26 This page intentionally left blank...

Страница 27: ...27 This page intentionally left blank...

Страница 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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