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23

Abrasive Selection Guide 

 

Grit Common 

Application 

24........ Abrasive planing, surfacing rough-sawn boards, maximum stock removal, glue removal. 
36........ Abrasive planing, surfacing rough-sawn boards, maximum stock removal, glue removal. 
50........ Surfacing and dimensioning boards, trueing warped boards 
60........ Surfacing and dimensioning boards, trueing warped boards. 
80........ Light dimensioning, removal of planer ripples. 
100...... Light surfacing, removal of planer ripples. 
120...... Light surfacing, minimal stock removal. 
150...... Finish sanding, minimal stock removal. 
180...... Finish sanding only, not for stock removal. 
220 ..... Finish sanding only, not for stock removal. 

Abrasives 

The abrasive material you choose will have a 
substantial effect on the performance of your 
sander. Variations in paper type, weight, coating 
and durability all contribute to achieving your 
desired finish. 

JET Abrasives are available in Ready-To-
Wrap

TM

 pre-cut lengths or in the convenient 

Ready-To-Cut pre-marked box. Your JET dealer 
can recommend the best choice for your 
application. 

Selecting Drum Abrasives 

It is important to select the proper grit of 
abrasive for the type of sanding being performed 
to achieve maximum results. As with any 
sanding operation, first begin sanding with a 
coarser grit, depending upon the roughness of 
the stock or the amount of stock to be removed. 
Then progressively work toward finer grits. The 
chart (Figure 29) shows the general uses for the 
various grits. JET offers abrasives in the ten 
different grits shown – consult the stock 
numbers on page 28 to order. 

The amount of stock to be removed is a major 
consideration when choosing the grit grade with 
which to begin. Grits 24, 36, 50 and 60 are 
primarily designed for stock removal. Grits 24 
and 36 will remove the most material in one 
pass, whether you are doing abrasive planing, 
cleaning up glued panels, or flattening stock. 
Grits from 100 through 220 are primarily 
finishing grits designed to remove the scratch 
pattern from the previous grit used. For best 
results, never skip more than one grit grade 
when progressing through a sanding sequence. 

For fine work, such as furniture, try not to skip 
any grit grades during the sanding process.  

In general, premium quality abrasives will 
produce a better finish with a less noticeable 
scratch pattern.  

NOTE: Grits that are too fine can sometimes 
burnish the wood and leave a glossy surface 
which will not accept stains evenly. This will vary 
by type of wood. Oak, for example, is 
susceptible to burnishing because of its open 
pores. 

Cleaning Abrasive Strips 

Regularly clean the abrasive strips on the drums 
with commercially available cleaning sticks, 
following the manufacturer’s directions. When 
cleaning, also brush the stick crumbs from the 
drum while it is still rotating.  

In some cases, build-ups resulting from burns 
can also be removed with Plexiglas held on 
edge over the rotating drum. 

  Always wear eye protection 

while performing sandpaper cleaning, and 
take all precautions to avoid any contact of 
hands or clothing with the  rotating drum. 
 

Cloth-backed abrasives can be cleaned by 
soaking in paint thinner or mineral spirits for 20 
minutes to 1 hour, then using a brush to remove 
any build-up. Dry the abrasive strips completely 
before using. Any used solvents should be 
discarded in compliance with environmental 
regulations.  

Increasing Abrasive Life 

Abrasive life can be increased not only by 
cleaning, but by removing the abrasive strip from 
the drum and reversing it. To do this, remove the 
strip and use what was the trailing end as the 
starting end on the left (outboard) side of the 
drum. Reversing the strip will provide a fresh set 
of cutting edges on the abrasive. 

Figure 29 

Содержание Drum Sander

Страница 1: ...l Drum Sander Model 22 44 Plus shown with optional infeed outfeed tables and open stand WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 649003K Ph 800 274 6848 Revision C 5 06 www wmh...

Страница 2: ...ostage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint mu...

Страница 3: ...g Drum Alignment 17 Tension Roller Alignment 18 Tension Roller Pressure Adjustment 18 Drum Height Control Adjustment 19 Operation 19 Basic Operating Procedure 19 Setting Depth of Cut 19 Establishing P...

Страница 4: ...nd chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and wo...

Страница 5: ...best and safest performance Follow instructions for lubricating the machine and changing accessories 28 Always feed stock against the rotation of the drum 29 Keep your hands clear when feeding parts o...

Страница 6: ...roup WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Model Number 22 44 Plus Stock Number 649003K Maximum Width in 44 two passes Minimum Length in 2 1 4 Maximum...

Страница 7: ...gy The illustration below shows the major components and features of the 22 44 Plus Sander These are referenced throughout the manual and will help to familiarize you with the operation and functions...

Страница 8: ...al thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Refer to Figure 2 Box 1 1 Drum Sander 1 Handwheel 1 TUF Tool 1 Abrasive Strip already installed on dru...

Страница 9: ...lly tighten all flanged lock nuts in shelf and legs 5 If you are using the provided leveling foot M place it in bottom hole of leg by placing a hex nut P and flat washer R above and below the leg flan...

Страница 10: ...ace with four 5 16 18 x 3 4 socket head cap screws B Figure 5 four 5 16 lock washers and four 5 16 flat washers 4 Plug the motor cord into the control box receptacle IMPORTANT The conveyor belt has be...

Страница 11: ...nd of the roll is first tapered and attached to the left outboard side of the drum Then the strip is wrapped around the drum and the second taper is made for attachment to the right inboard side of th...

Страница 12: ...r it onto the abrasive strip making sure it is holding the paper tight Figure 13 11 Insert the tapered end of the abrasive strip into the slot and fastener It may be necessary to trim the tapered end...

Страница 13: ...of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are...

Страница 14: ...To replace the key slide it back into the switch until it snaps Depth Gauge The depth gauge indicates the distance between the bottom of the sanding drum and the top of the conveyor surface Adjustment...

Страница 15: ...r belt tension is obtained see above turn the conveyor on and set it at the fastest speed setting Watch for a tendency of the conveyor belt to drift to one side of the conveyor To adjust tracking tigh...

Страница 16: ...e left outboard side extending it over the roller Note the distance between the roller and the straightedge Step 2 Now repeat Step 1 on the right inboard side of conveyor Compare the measurements from...

Страница 17: ...alignment after you have become familiar with sander operation When sanding boards wider than the drum drum alignment is critical and must be adjusted exactly level to slightly higher on the outboard...

Страница 18: ...24 This will allow both tension rollers to drop to their lowest position NOTE Figure 24 only shows outboard end of drum Adjustments must be made on both ends of drum 3 Lower sanding drum to where it j...

Страница 19: ...et depth of cut 2 Start dust collection system 3 Start drum 4 Start conveyor and select feed rate 5 Feed stock through machine To feed stock through the sander rest and hold the board to be sanded on...

Страница 20: ...ow burn marks With cherry hard maple or other hardwoods using a shallower depth of cut and a faster feed rate will help minimize burn marks Slightly angling the stock as it is fed into the machine wil...

Страница 21: ...or gouge This allows the abrasive to work the wider width with less effort and to achieve better consistency of the finished surface Stock Feeding Angle Some pieces because of their dimensions will n...

Страница 22: ...m slot of the Tracker Note When installed properly only the bottom lip of the Tracker will be visible The top slot is to be used if the bottom slot wears out 8 Install second Tracker opposite the firs...

Страница 23: ...he most material in one pass whether you are doing abrasive planing cleaning up glued panels or flattening stock Grits from 100 through 220 are primarily finishing grits designed to remove the scratch...

Страница 24: ...essive load on sanding drum and motor Allow motor to cool and re set overload button Too many tools on circuit Connect sander to a dedicated circuit Have a certified electrician correct any shop wirin...

Страница 25: ...ut properly Re cut and re install abrasive strip See pages 11 and 12 Excessive depth of cut Reduce depth of cut Excessive feed rate Reduce feed rate Inadequate dust collection Increase airflow at dust...

Страница 26: ...Tension rollers set too low Re set tension rollers Stock not supported properly during infeed or outfeed Support stock with roller stand tables or benches Sniping of wood gouging near end of board Co...

Страница 27: ...10 wraps 60 8036 Klingspore Blue Ready To Cut TM Abrasive Strip 36 Grit 10 wraps 60 8050 Klingspore Blue Ready To Cut TM Abrasive Strip 50 Grit 14 wraps 60 8060 Klingspore Blue Ready To Cut TM Abrasiv...

Страница 28: ...28 Conveyor and Motor Assembly...

Страница 29: ...Switch 1 20 30 0122 Shaft Coupler 1 21 10 4010 04 Set Screw 1 4 20x1 4 2 22 40 4903 Controller Base Bracket 1 23 40 4022W Control Housing Base Cover 1 24 10 4004 12 Hex Washer Head Bolt 1 4 20x3 4 12...

Страница 30: ...30 Drum Head Assembly...

Страница 31: ...07 Coupling 2 24 10 4010 04 Set Screw 1 4 20x1 4 4 25 50 2209 Coupling Spider 1 26 80 3138 Fine Tune Adjustment Knob 1 27 TS 0060081 Hex Cap Screw 3 8 16x1 3 4 1 28 20 3216 Spring 1 29 30 9022 Conveyo...

Страница 32: ...000 04 Lock Washer Internal Tooth 1 4 2 57 12 2000 04 Hex Nut 1 4 20 2 58 11 1002 04 Flat Washer 1 4 2 59 12 9001 Nylon Insert Lock Hex Nut 6 32 2 60 2244PLUS 260 Hex Nut 3 8 16 1 61 98 0060 TufTool n...

Страница 33: ...4040 Leg Left 2 2 40 4041 Leg Right with TUF tool holder 2 3 2244PLUS 303 Rail Long 2 4 2244PLUS 304 Rail Short 2 5 2244PLUS 305 Shelf 1 6 10 1206 Carriage Bolt 5 16 18x5 8 24 7 12 0207 Nut Flanged L...

Страница 34: ...4 Hex Head Screw 3 8 16x2 1 2 4 5 2244PLUS 405 Shaft 1 6 PJN S04 Eccentric Cam 2 7 JSG96 307 Set Screw M6x10 2 8 JSG96 308 Spring 2 9 JSG96 309 Roll Pin 4x16 2 10 PJN S02 Foot Brake 1 11 JSG96 311 Loc...

Страница 35: ...ndex Part No No Description Size Qty 1 2244PLUS 501 Table 2 2 2244PLUS 502 Base Bracket 2 3 TS 0060051 Hex Cap Screw 3 8 16UNC x 1 4 4 TS 0680041 Flat Washer 3 8 4 5 2244PLUS 505 Carriage Bolt 1 4 20U...

Страница 36: ...36 Electrical Connections WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com...

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