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19

1.  Repeat “Tension Roller Alignment” except 

raise the sanding drum only 1/4 turn of the 
height adjustment handle.  

2.  If both tension rollers are causing snipe then 

tighten all four hex nuts (E, Figure 24) at this 
position. 

3.  If only outfeed tension roller causes snipe, 

only tighten rear (outfeed) hex nuts on each 
end of drum at this position, then raise 
sanding drum another 3/4 turn of the handle. 

4.  Press infeed tension roller down to rest on 

conveyor bed and tighten front (infeed) hex 
nuts at this position. 

This process sets the tension roller assembly at 
an angle providing less tension pressure on the 
outfeed roller. 

Drum Height Control Adjustment 

If the height control mechanism does not 
operate easily or smoothly, or there is excessive 
vertical movement or deflection of the drum 
carriage, perform the following adjustments. 

1.  Tighten all four lock nuts (A, Figure 26) and 

then loosen them 1/8 to 1/4 turn. If the lock 
nuts are set too tight, height control will not 
operate easily. If the lock nuts are too loose, 
excessive deflection of the outboard end of 
the drum carriage will result. 

2.  Thoroughly lubricate the mating surfaces of 

the motor mount slide (B, Figure 26), and 
the height adjustment screw (C, Figure 26). 

 

Figure 26 

Operation 

Before using your drum sander, review the 
previous pages in this manual on initial set-up 
and adjustment. In this section, you will learn 
how to operate the machine. Make sure an 
abrasive strip is mounted and a proper dust 
collection system is connected. 

Basic Operating Procedure 

1.  Set depth of cut. 

2.  Start dust collection system. 

3. Start 

drum. 

4.  Start conveyor and select feed rate. 

5.  Feed stock through machine. 

To feed stock through the sander, rest and hold 
the board to be sanded on the conveyor belt, 
allowing the conveyor belt to carry the board into 
the drum. Once the stock is halfway through, 
reposition yourself to the outfeed side of the 
machine to receive and control the board as it 
exits. 

Setting Depth of Cut 

Adjusting the drum sander for the proper contact 
between the abrasive and the stock determines 
the depth of cut. The depth of cut is controlled 
by the height adjustment handwheel. 

It may take some experimentation to determine 
the proper depth of cut, given the variables of 
abrasive grit, type of wood, and feed rate. For 
best results, use scrap wood to practice sanding 
and to develop skill and familiarity with the 
machine before doing finish work. 

A combination of several variables will 
determine the proper depth of cut to use, 
including the following: 

1.  Abrasive type and grit size. 

2.  Width of the piece being processed. 

3.  Hardness of the piece. 

4.  Feed rate of the conveyor belt. 

Establishing Proper Drum Height 

A good rule of thumb when sanding with grits 
finer than 80 is to place the stock to be sanded 
under the drum and lower drum until it contacts 
the stock. Drum should still rotate by hand. 
Without changing drum height, finish feeding 
the stock under the sander.  

Start sanding drum and sand the stock at that 
same position. 

  Do not start drum while in 

contact with stock! 

For sanding with grits coarser than 80, you can 
raise the conveyor table slightly. 

Always maintain control of stock. Through 
practice you will learn the proper depth of cut 
considering the variables above. 

Содержание Drum Sander

Страница 1: ...l Drum Sander Model 22 44 Plus shown with optional infeed outfeed tables and open stand WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 649003K Ph 800 274 6848 Revision C 5 06 www wmh...

Страница 2: ...ostage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint mu...

Страница 3: ...g Drum Alignment 17 Tension Roller Alignment 18 Tension Roller Pressure Adjustment 18 Drum Height Control Adjustment 19 Operation 19 Basic Operating Procedure 19 Setting Depth of Cut 19 Establishing P...

Страница 4: ...nd chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and wo...

Страница 5: ...best and safest performance Follow instructions for lubricating the machine and changing accessories 28 Always feed stock against the rotation of the drum 29 Keep your hands clear when feeding parts o...

Страница 6: ...roup WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Model Number 22 44 Plus Stock Number 649003K Maximum Width in 44 two passes Minimum Length in 2 1 4 Maximum...

Страница 7: ...gy The illustration below shows the major components and features of the 22 44 Plus Sander These are referenced throughout the manual and will help to familiarize you with the operation and functions...

Страница 8: ...al thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Refer to Figure 2 Box 1 1 Drum Sander 1 Handwheel 1 TUF Tool 1 Abrasive Strip already installed on dru...

Страница 9: ...lly tighten all flanged lock nuts in shelf and legs 5 If you are using the provided leveling foot M place it in bottom hole of leg by placing a hex nut P and flat washer R above and below the leg flan...

Страница 10: ...ace with four 5 16 18 x 3 4 socket head cap screws B Figure 5 four 5 16 lock washers and four 5 16 flat washers 4 Plug the motor cord into the control box receptacle IMPORTANT The conveyor belt has be...

Страница 11: ...nd of the roll is first tapered and attached to the left outboard side of the drum Then the strip is wrapped around the drum and the second taper is made for attachment to the right inboard side of th...

Страница 12: ...r it onto the abrasive strip making sure it is holding the paper tight Figure 13 11 Insert the tapered end of the abrasive strip into the slot and fastener It may be necessary to trim the tapered end...

Страница 13: ...of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are...

Страница 14: ...To replace the key slide it back into the switch until it snaps Depth Gauge The depth gauge indicates the distance between the bottom of the sanding drum and the top of the conveyor surface Adjustment...

Страница 15: ...r belt tension is obtained see above turn the conveyor on and set it at the fastest speed setting Watch for a tendency of the conveyor belt to drift to one side of the conveyor To adjust tracking tigh...

Страница 16: ...e left outboard side extending it over the roller Note the distance between the roller and the straightedge Step 2 Now repeat Step 1 on the right inboard side of conveyor Compare the measurements from...

Страница 17: ...alignment after you have become familiar with sander operation When sanding boards wider than the drum drum alignment is critical and must be adjusted exactly level to slightly higher on the outboard...

Страница 18: ...24 This will allow both tension rollers to drop to their lowest position NOTE Figure 24 only shows outboard end of drum Adjustments must be made on both ends of drum 3 Lower sanding drum to where it j...

Страница 19: ...et depth of cut 2 Start dust collection system 3 Start drum 4 Start conveyor and select feed rate 5 Feed stock through machine To feed stock through the sander rest and hold the board to be sanded on...

Страница 20: ...ow burn marks With cherry hard maple or other hardwoods using a shallower depth of cut and a faster feed rate will help minimize burn marks Slightly angling the stock as it is fed into the machine wil...

Страница 21: ...or gouge This allows the abrasive to work the wider width with less effort and to achieve better consistency of the finished surface Stock Feeding Angle Some pieces because of their dimensions will n...

Страница 22: ...m slot of the Tracker Note When installed properly only the bottom lip of the Tracker will be visible The top slot is to be used if the bottom slot wears out 8 Install second Tracker opposite the firs...

Страница 23: ...he most material in one pass whether you are doing abrasive planing cleaning up glued panels or flattening stock Grits from 100 through 220 are primarily finishing grits designed to remove the scratch...

Страница 24: ...essive load on sanding drum and motor Allow motor to cool and re set overload button Too many tools on circuit Connect sander to a dedicated circuit Have a certified electrician correct any shop wirin...

Страница 25: ...ut properly Re cut and re install abrasive strip See pages 11 and 12 Excessive depth of cut Reduce depth of cut Excessive feed rate Reduce feed rate Inadequate dust collection Increase airflow at dust...

Страница 26: ...Tension rollers set too low Re set tension rollers Stock not supported properly during infeed or outfeed Support stock with roller stand tables or benches Sniping of wood gouging near end of board Co...

Страница 27: ...10 wraps 60 8036 Klingspore Blue Ready To Cut TM Abrasive Strip 36 Grit 10 wraps 60 8050 Klingspore Blue Ready To Cut TM Abrasive Strip 50 Grit 14 wraps 60 8060 Klingspore Blue Ready To Cut TM Abrasiv...

Страница 28: ...28 Conveyor and Motor Assembly...

Страница 29: ...Switch 1 20 30 0122 Shaft Coupler 1 21 10 4010 04 Set Screw 1 4 20x1 4 2 22 40 4903 Controller Base Bracket 1 23 40 4022W Control Housing Base Cover 1 24 10 4004 12 Hex Washer Head Bolt 1 4 20x3 4 12...

Страница 30: ...30 Drum Head Assembly...

Страница 31: ...07 Coupling 2 24 10 4010 04 Set Screw 1 4 20x1 4 4 25 50 2209 Coupling Spider 1 26 80 3138 Fine Tune Adjustment Knob 1 27 TS 0060081 Hex Cap Screw 3 8 16x1 3 4 1 28 20 3216 Spring 1 29 30 9022 Conveyo...

Страница 32: ...000 04 Lock Washer Internal Tooth 1 4 2 57 12 2000 04 Hex Nut 1 4 20 2 58 11 1002 04 Flat Washer 1 4 2 59 12 9001 Nylon Insert Lock Hex Nut 6 32 2 60 2244PLUS 260 Hex Nut 3 8 16 1 61 98 0060 TufTool n...

Страница 33: ...4040 Leg Left 2 2 40 4041 Leg Right with TUF tool holder 2 3 2244PLUS 303 Rail Long 2 4 2244PLUS 304 Rail Short 2 5 2244PLUS 305 Shelf 1 6 10 1206 Carriage Bolt 5 16 18x5 8 24 7 12 0207 Nut Flanged L...

Страница 34: ...4 Hex Head Screw 3 8 16x2 1 2 4 5 2244PLUS 405 Shaft 1 6 PJN S04 Eccentric Cam 2 7 JSG96 307 Set Screw M6x10 2 8 JSG96 308 Spring 2 9 JSG96 309 Roll Pin 4x16 2 10 PJN S02 Foot Brake 1 11 JSG96 311 Loc...

Страница 35: ...ndex Part No No Description Size Qty 1 2244PLUS 501 Table 2 2 2244PLUS 502 Base Bracket 2 3 TS 0060051 Hex Cap Screw 3 8 16UNC x 1 4 4 TS 0680041 Flat Washer 3 8 4 5 2244PLUS 505 Carriage Bolt 1 4 20U...

Страница 36: ...36 Electrical Connections WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com...

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