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JESS WELDING Power Plasma 2, Руководство по эксплуатации

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Power Plasma 2 

 

 

Contents                                                  

Page

 

 

 

 

 

1.

 

Some general information about plasma cutting ........................................................... 1

 

2.

 

Safety Requirements .................................................................................................... 2

 

3.

 

Brief description ............................................................................................................ 5

 

4.

 

Technical Data .............................................................................................................. 6

 

5.

 

Control Elements .......................................................................................................... 7

 

6.

 

Initial operation ............................................................................................................. 8

 

7.

 

Preparations for cutting ............................................................................................... 10

 

8.

 

Cutting ........................................................................................................................ 11

 

9.

 

Water flow Control / trouble ........................................................................................ 12

 

10.

 

Stand-bye mode / fan Control system ..................................................................... 12

 

11.

 

Remote Control socket ............................................................................................ 13

 

12.

 

Maintenance and safety check ................................................................................ 13

 

13.

 

Trouble-Shooting ..................................................................................................... 14

 

14.

 

Spare Parts ............................................................................................................. 16

 

15.

 

Circuit diagrams ...................................................................................................... 22

 

 

 

 

 

 

Pictures: 

 

 

Picture 5.1 Control Elements ............................................................................................... 7

 

Picture 14.1 Frontview ....................................................................................................... 16

 

Picture 14.2 Sideview ........................................................................................................ 18

 

Picture 14.3 Inside ............................................................................................................. 20

 

Picture 14.4 Air unit ........................................................................................................... 21

 

Circuit diagram Power 2..................................................................................................... 22

 

 

 

 

 

 

Subject to mistakes and technical modifications 

 

 

 

 

 

 

 

Version 2.00 

December 2008 

 

Содержание Power Plasma 2

Страница 1: ...Operating manual Power Plasma 2 ...

Страница 2: ...es during the operation He must rate and consider possible electromagnetic problems in the neighbourhood Attention Safety check This cutting unit has to be safety checked least once a year by Jäckle Ess System GmbH or another special qualified electrician according to the harmonized standard IEC 60974 4 Safety maintenance and inspection of arc welding equipment in use Power cord and power plug Acc...

Страница 3: ...Power Plasma 2 ...

Страница 4: ...ter flow Control trouble 12 10 Stand bye mode fan Control system 12 11 Remote Control socket 13 12 Maintenance and safety check 13 13 Trouble Shooting 14 14 Spare Parts 16 15 Circuit diagrams 22 Pictures Picture 5 1 Control Elements 7 Picture 14 1 Frontview 16 Picture 14 2 Sideview 18 Picture 14 3 Inside 20 Picture 14 4 Air unit 21 Circuit diagram Power 2 22 Subject to mistakes and technical modif...

Страница 5: ...al from the kerb A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up is kept at a reduced level due to the high cutting speed and a strongly concentrated plasma arc Therefore warping of the workpiece is very unlikely Ease of operation Low Operating expenses due to compr...

Страница 6: ...rsons Service personnel must be duly informed of all safety rules b Electrical repair work must be carried out by qualified electricians c Always disconnect mains prior to servicing maintenance and repair work and before opening the casing 2 2 Electrical Information s Fire The cutter must be protected against arc radiation and burning by wearing adequate protective clothing such as a leather apron...

Страница 7: ...duration of the cutting process In some cases ventilation e g fan may be sufficient but usually an extraction system is necessary where harmful substances are produced 2 5 Danger from shielding gas cylinder Shielding gas cylinders contain pressurized gas and may explode if they are damaged As shielding gas cylinders are an integral part of the overall cutting outfit they also have to be treated wi...

Страница 8: ...y be impaired Before putting the welding unit into service please make sure to inform the autho rities in charge of the above mentioned equipment If you wish to use the cutting unit in domestic areas special precautions have to be taken as well Adequate assistance in assessing the operative range and minimizing electro magnetic interferences e g use of screening lines may be obtained from the Elec...

Страница 9: ...ficiency water cooling system Inside torch connection for the plasma torch All connections are comfortable placed behind a flap HF ignited pilot arc A pilot arc which is initiated by a high frequency spark starter ensures reliable ignition of the cutting arc even on lacquered workpieces In addition this appliance is suited for automatic cutting processes Automatic cutting process via Control board...

Страница 10: ... mm severance cut 75 mm System of protection IP 23 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 1020 x 575 x 1070 Weight 366 kg Type of torch Length 6m Length 12m ABIPLAS CUT 200 W or ABIPLAS CUT MT 200W rate of gas flow about 40l min 3 5 bar 4 0 bar JHP 251 or JMP 250 rate of gas flow about 120l min 4 5 bar 5 5 bar Authorized for welding under increased electrical hazard Man...

Страница 11: ...rting of the arc via torch trigger possible After elimination of the deficiency the plant will be operable again 4 Temperature fault indicator lights up if the current source is overheated No starting of the arc via torch trigger possible With the fan running the unit will be operable again after approx 5 min 5 Control lamp arc is lit if torch trigger is pressed or flash up if the machine torch is...

Страница 12: ...Installation of the cutting unit When putting the unit in place please make sure there is sufficient space for inlet and outlet cooling air so that the rated duty cycle will be attained The unit should neither be exposed to moisture not to the plasma arc or the spark ray caused by grinding work 6 2 Mains connection To be carried out only by a qualified electrician Connect mains plug to mains cable...

Страница 13: ...connection for cutting current G 3 8 and water return flow Water forward flow blue DN 5 Hand torch Machine torch 10 pole Connection for Plasmaignitionbox PZB 21 Option 6 6 Directions for water cooled torches Water cooled torches The torch is cooled by an integrated low noise pump circulated water cooling system The water tank should be about full and it is advised to Check the water level after ch...

Страница 14: ... below If the torch is fitted with an oversized plasma nozzle the performance and cutting quality will be impaired An under sized tip bore will overload and destroy the plasma nozzle cutting current 20 60 A 50 100 A 90 160 A 160 210 A plasma nozzle 1 0 1 2 1 3 1 5 1 5 1 7 1 7 2 0 When replacing a worn part Check for tight fit The plasma nozzle and the electrode are wearing parts A plasma nozzle wi...

Страница 15: ...ng speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Optimum cutting speed becomes apparent when the cutting jet slightly slopes backwards At the instant of releasing the torch trigger the plasma jet is extinguished and the current source cut off The gas is post flowing according to the DIP ...

Страница 16: ...ting the pump Hazardous to health keep away from children MATERIAL SAFETY DATA on www jess welding com available Frost resistance up to 30 C 10 Stand bye mode fan Control system The machine has 2 separate fans and a water pump To reduce the noise of the machine the components are only used when they are necessary If the machine is not in use all components are switched off The machine is in stand ...

Страница 17: ...ing current flow signal relays contact In Remote Control mode it is necessary that the machine torch safety switch is connected into the Machine torch socket inside the flap If there is no bridge the led pilot arc chap 5 4 is flashing The machine can not turn on 12 Maintenance and safety check This unit should be serviced in regular intervals dependent on Operating times and working place conditio...

Страница 18: ...as been tripped interrupted lead of mains cable Check mains fuse excessive working pressure see Chapter 6 3 Regulation of compressed air Permanent air flow no HF ignition Machine is switched into external plasmabox mode without a plasmbox Switch the rotary switch chap 6 5 to plasmaignitionbox Off Pilot arc is available however total failure of one mains phase not connected Check mains fuse Check m...

Страница 19: ...afo broken Check cable solder spot Error code E09 Temperature probe Trafo short circuit Check cable solder spot Error code E15 Temperature probe Primary block 1 short circuit Check cable solder spot Error code E16 Temperature probe Primary block 2 short circuit Check cable solder spot Error code E17 Temperature probe Secondary block short circuit Check cable solder spot Error code E39 No Connectio...

Страница 20: ...Power Plasma 2 Operating Manual Page 16 14 Spare Parts Picture 14 1 Frontview ...

Страница 21: ...cket BEB 35 50 422 031 024 7 Remote Control socket 410 010 044 Protective cap 310 350 050 8 Side panel left 715 023 126 9 Castor roller D 200 mm 301 200 016 10 Flap inside connection right 715 023 128 11 Compressed air gauge 351 050 008 12 Compressed air controller 351 350 002 13 Adhesive film Jäckle white 304 100 001 14 Side panel right top back 715 023 127 15 Hinge E6 25x30 plastic 303 101 006 1...

Страница 22: ...Power Plasma 2 Operating Manual Page 18 Picture 14 2 Sideview Pic 14 4 ...

Страница 23: ...8 703 017 009 29 Rapid action coupling DN5 G1 4I 355 014 007 Air connection G 1 4 357 141 003 30 Radial fan 450 023 001 31 Fan 450 130 005 32 Choke Power 2 706 023 101 33 Micro filter 351 300 010 34 Pressure switch water 0 1 1 bar 444 166 002 35 Water pump 456 220 410 36 Safety bow Filter 715 023 117 37 Cutting transformer 706 023 100 40 Case frame complete 715 023 100 41 Water flowmeter FHKC 2 5 ...

Страница 24: ...ll Contactor DL 4K 10 24V 50Hz Pilot 442 024 011 Big Contactor Main 442 024 018 54 Fuse holder with bayonet type sealing cap 464 601 001 Fine wire fuse 5x20 mm 3 15A slow 464 031 015 Rotary switch 4x3 440 034 109 55 PCB LCH1CNT 600 023 003 56 Control PCB INV 2xCBPJ 600 028 002 57 Power PCB LCH1DRV 600 023 004 58 PCB INV 2x PIO 600 095 032 59 PCB PL Cont 1 600 024 003 60 EMC Filter Power 2 600 023 ...

Страница 25: ...354 146 051 92 Dual nipple for Pressure reducing nozzle 357 144 015 Pressure reducing nozzle D1 0 M8Ax10 MS Inside 357 100 035 93 Screwed socket G1 4A 6 354 146 001 94 T piece G 354 140 013 95 Rubber tube 6x3 with tissue 356 006 022 96 Tube clamp GER 10 5 353 105 003 97 Screwed socket G1 8A 6 354 186 046 98 Solenoid valve NW 2 5 24 V G 1 8 465 018 006 99 T piece G1 8A M10x1 6 357 186 017 100 Dual ...

Страница 26: ... E flow S9 Flatcable 26polig 2 9 6 1 3 10 8 L4 S1 P S2 T3 400 V 230 V 0 V 24 V 0 V Y2 A1 A2 K1 3 15 AT F2 U Ist X5A S3 S4 S6 S5 Thermo switch X12 X1 X6 Flatcable 20polig X21 Fan C2 C2 blue black brown 1 M M4 M 1 blue brown black M2 M 1 blue brown black M3 230V A2 LCH1CNT AC out Power 2 Plasmaunit M 1 blue black M1 2 6 10 1 5 9 3 15 AT L1 L2 L3 PE K1 1 2 3 4 5 6 F1 Q1 C2 0V 230V PE 18k 5W C1 A1 3 V...

Страница 27: ...2 A3 A4 A5 A6 A7 Glättungskondensator Mains lamp 3x 2200µF 400V 1x Capacitor 3 µF Fan Fuse secondary 3 15AT Fuse primary 3 15AT PCB INV 2x PIO PCB PL Cont1 Front PCB INV 2xCBPJ HF Ignition SIG 3 2 Driving PCB LCH1DRV Control PCB LCH1CNT Water flow meter Mains switch Pilot resistor Fan Waterpump Torch trigger Manometric switch water Mains contactor Pilot contactor Smoothing choke HF blocking choke ...

Страница 28: ......

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