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ASSEMBLING CHASSIS COMPONENTS:

1. ATTACH FRONT BULKHEAD TO CHASSIS WITH TWO 5-40 x 5/16" FLAT HEAD SCREWS.

2. ATTACH BEARING BLOCK WITH TWO 4-40 x 3/8" FLAT HEAD SCREWS. SECURE WITH TWO 4-40 LOCKNUTS.

3. ATTACH CENTER MOTOR MOUNT TO CHASSIS WITH THREE 4-40 x 5/16" FLAT HEAD SCREWS.

4. ATTACH CENTER BULKHEAD TO CHASSIS WITH TWO 4-40 x 5/16" FLAT HEAD SCREWS.

5. ATTACH REAR SUSPENSION MOUNT (FRONT) WITH TWO 4-40 x 5/16" FLAT HEAD SCREWS. NOTE DIRECTION

6. ATTACH REAR SUSPENSION MOUNT (BACK) WITH TWO 4-40 x 5/16" FLAT HEAD SCREWS. NOTE DIRECTION

APPLY BLUE THREAD LOCKING

COMPOUND WHERE NOTED.

(JUST A SMALL AMOUNT)

FRONT BULKHEAD

5-40 x 5/16" x 2

(APPLY A SMALL AMOUNT OF

THREAD LOCKING COMPOUND)

BEARING BLOCK

4-40 x 3/8" x 2

BEARING BLOCK AND

CHASSIS FROM BAG "A"

4-40 MINI

LOCKNUTS

x 2

CENTER MOTOR MOUNT

4-40 x 5/16" x 3

CENTER BULKHEAD

4-40 x 5/16" x 2

REAR SUSPENSION MOUNT

4-40 x 5/16" x 4

(APPLY A SMALL AMOUNT OF

THREAD LOCKING COMPOUND)

(APPLY A SMALL AMOUNT OF

THREAD LOCKING COMPOUND)

(APPLY A SMALL AMOUNT OF

THREAD LOCKING COMPOUND)

FLAT EDGE OF FRONT MOUNT

SHOULD FACE FORWARD

REAR SUSPENSION MOUNT (FRONT) x 1

NOTE MOUNTING DIRECTION IN

ASSEMBLY BELOW

REAR SUSPENSION MOUNT (BACK) x 1

NOTE MOUNTING DIRECTION IN

ASSEMBLY BELOW

CENTER MOTOR

MOUNT x 1

CENTER BULKHEAD

x 1

CENTER BULKHEAD

CAP x 1

FRONT BULKHEAD

x 1

BATTERY POST

x 4

4-40 x 5/16"

FLAT HEAD

x 9

5-40 x 5/16"

FLAT HEAD

x 2

CHASSIS COMPONENTS

4-40 x 5/16"

SOCKET HEAD

x 8

4-40 MINI

LOCKNUT

x 2

4-40 x 3/8"

FLAT HEAD

x 6

#4 WASHER,

ALUMINUM

x 4

PAGE 2

BAG B

STEP 1

Содержание BJ4

Страница 1: ......

Страница 2: ...11 32 1 ALLEN WRENCHES A 050 B 1 16 C 5 64 D 3 32 E 2 5mm TOOLS NEEDED TO BUILD THIS KIT CHASSIS PREPARATION CHASSIS x 1 TOP DECK x 1 2 PIECES STEERING RACK x 1 BATTERY TRAY x 2 BATTERY STRAP x 2 BEA...

Страница 3: ...THREAD LOCKING COMPOUND BEARING BLOCK 4 40 x 3 8 x 2 BEARING BLOCK AND CHASSIS FROM BAG A 4 40 MINI LOCKNUTS x 2 CENTER MOTOR MOUNT 4 40 x 5 16 x 3 CENTER BULKHEAD 4 40 x 5 16 x 2 REAR SUSPENSION MOU...

Страница 4: ...PLACE SLIPPER ADJUSTMENT 1 HOLD THE DIFF BOLT WITH A 5 64 ALLEN WRENCH 2 SLIDE ONE THRUST WASHER ONTO THE DIFF BOLT 3 SLIDE THE DIFF BOLT WITH THRUST WASHER INTO THE FEMALE SLIPPER OUTDRIVE 4 WHILE AL...

Страница 5: ...5 16 SOCKET HEAD x 4 1 THE SLIPPER IS ONE OF THE MOST CRITICAL ADJUSTMENTS ON THE BJ4 REMEMBER THE SLIPPER IS DESIGNED TO ABSORB IMPACTS FROM THE DRIVETRAIN SETTING THE SLIPPER TOO TIGHT WILL ONLY CAU...

Страница 6: ...ST WASHER THE GREASE WILL HOLD THE BALLS IN PLACE DURING ASSEMBLY SANDWICHED BETWEEN THE WASHERS APPLY GENEROUS AMOUNT OF BLACK GREASE HOLD WITH 5 64 ALLEN WRENCH DIFF BOLT THRUST WASHERS 5 64 THRUST...

Страница 7: ...G T NUT DIFF ASSEMBLY 1 INSERT THE LONG HUB ASSEMBLY INTO THE SHORT HUB ASSEMBLY MAKING SURE YOU LINE UP THE BOLT IN THE HUB AND THE BOLT THREADS INTO THE T NUT CHECK ALIGNMENT OF THE HUBS 2 TIGHTEN T...

Страница 8: ...2 SPREAD A SMALL AMOUNT OF BLACK GREASE ON THE ROUND PORTION OF THE AXLE AND INSERT INTO THE CVD BONE ALIGNING THE CROSS HOLES 3 INSERT THE CROSS PIN MAKING SURE IT IS EVENLY SPACED ON BOTH SIDES OF T...

Страница 9: ...L AND CENTER THE DOWEL PIN INTO THE INPUT SHAFT 4 TRIM BURRS FROM THE DRIVE PINION EDGE WHERE SHOWN SLIDE THE DRIVE PINION ON TO THE INPUT SHAFT MAKE SURE THE DOWEL PIN ALIGNS PERFECTLY WITH THE SLOT...

Страница 10: ...x 3 8 FLAT HEAD SCREWS IN THE BACK 2 ATTACH THE REAR LOWER TRANSMISSION HOUSING TO THE REAR OF THE CHASSIS USING FOUR 4 40 x 3 8 FLAT HEAD SCREWS 3 TEMPORARILY SCREW A 4 40 x 1 8 SET SCREWS INTO EACH...

Страница 11: ...FRONT SIDE OF THE RING GEAR AND PINON GEAR ON BOTH ASSEMBLIES 4 ATTACH EACH UPPER TRANSMISSION CASE WITH FOUR 4 40 x 3 8 SOCKET HEAD SCREWS AND TWO 4 40 x 3 8 BUTTON HEAD SCREWS 4 40 x 3 8 BUTTON HEAD...

Страница 12: ...NTER OF THE ASSEMBLY APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND 2 SLIDE ONE 030 NYLON WASHER ONTO THE TOP OF EACH STEERING POST 3 SLIDE ONE 030 ALUMINUM WASHER ON TO A SHORT BALL END AND FASTEN I...

Страница 13: ...ATTACH THE ANTENNA MOUNT TO THE TOP DECK USING TWO 2 56 x 1 4 BUTTON HEAD SCREWS 7 ATTACH THE REAR TOWER MOUNT WITH TWO 4 40 x 1 4 BUTTON HEAD SCREWS FROM THE BOTTOM OF THE TOP DECK FINISH ATTACHING T...

Страница 14: ...x 5 16 FLAT HEAD SCREWS REFER TO ILLUSTRATION BELOW FOR LOCATION OF SCREWS APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND TO THE 4 40 x 5 16 FLAT HEAD SCREWS 7 POSITION THE REAR PORTION OF THE TOP D...

Страница 15: ...TO THE SET SCREW ANGLE AND TURN THE CVD SO THE SET SCREW CAN BE SCREWED IN WITH AN ALLEN WRENCH 5 REPEAT THIS PROCEDURE FOR ALL OF THE CVD S SET THE COMPLETED CVD S AND ADDITIONAL HARDWARE ASIDE FOR L...

Страница 16: ...ONTO THE CVD AXLE 3 PRESS THE BEARING INTO THE STEERING BLOCK AND INSERT A ROLL PIN THROUGH THE GROOVE IN THE CVD HEX AND INTO THE AXLE 5 PARTIALLY THREAD A FRONT WHEEL NUT ON THE AXLE 6 SLIDE THE CVD...

Страница 17: ...8 BUTTON HEAD SCREWS AT THE BOTTOM AND TWO 4 40 x 1 4 BUTTON HEAD SCREWS AT THE TOP APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND 5 CAPURE THE FRONT INNER HINGE PINS BY INSERTING TWO 2 56 x 1 8 BUTT...

Страница 18: ...END INTO THE MIDDLE HOLE ON THE HUB CARRIER SECURE IT USING ONE 4 40 MINI LOCKNUT REFER TO ILLUSTRATION FOR LOCATION 6 REPEAT FOR THE OPPOSITE ASSEMBLY ATTENTION LONG BLACK BALL END THIN AXLE SHIMS x...

Страница 19: ...L AMOUNT OF THREAD LOCKING COMPOUND 2 ALIGN THE REAR A ARMS BETWEEN THE REAR SUSPENSION MOUNTS SLIDE THE REAR INNER HINGE PINS INTO PLACE AND SECURE THEM WITH WITH THE 4 40 SET SCREWS APPLY A SMALL AM...

Страница 20: ...CK SPACER x 8 TREE GOLD WASHER x 4 SHOCK CAP x 4 SHOCK PISTON 1 2 3 x 1 TREE LARGE SHOCK SPACER x 4 TREE E CLIP ROLL x 1 SHOCK O RING x 8 SHOCK SNAP RETAINER x 4 TREE 4 40 x 1 2 SOCKET HEAD x 4 4 40 P...

Страница 21: ...THE SHOCK SEAL PARTS WHILE IT IS ON THE SHOCK TOOL 4 INSERT THE TOOL TIP INTO THE SHOCK BODY ALL THE WAY PUSH EASILY UNTIL THE PARTS SNAP INTO PLACE 5 CHECK THE TOOL HEIGHT IN FIGURE B BELOW AND COMP...

Страница 22: ...AND DOWN A FEW TIMES MAKE SURE TO PUSH THE PISTON PAST THE HALF WAY POINT 4 FIGURE D SHOWS A SHOCK WITH THE SHAFT AT ITS HALF WAY POINT FIGURE E 5 FILL THE SHOCK BODY TO THE TOP OF THE THREADS WITH S...

Страница 23: ...GOLD WASHER ON EACH 2 ATTACH THE BOTTOM OF THE REAR SHOCKS TO THE INSIDE HOLES ON THE REAR A ARMS USE THE 4 40 x 1 2 SOCKET HEAD SCREWS WITH A GOLD WASHER ON EACH 3 SLIDE THE 4 40 x 3 4 BUTTON HEAD SC...

Страница 24: ...E SERVO HORN ON THE SPLINE ATTENTION FRONT BUMPER x 1 265 STEERING TURNBUCKLE 1 00 x 1 SCALE 1 1 1 TWIST THE BALL CUPS ONTO THE BLUE TITANIUM TURNBUCKLE UNTIL YOU GET THE DIMENSION SHOWN STEERING TURN...

Страница 25: ...ACERS JR AND FUTABA SERVOS WILL USE THE THIN SERVO MOUNT SPACERS 2 SECURE THE SERVO MOUNTS TO THE CHASSIS WITH TWO 4 40 x 3 8 FLAT HEAD SCREWS 3 PUT THE BALL END DUST COVERS ON THE SERVO HORN AND THE...

Страница 26: ...VER TAPE UNDER YOUR ELECTRONICS RUN YOUR RECEIVER ANTENNA WIRE UP THROUGH THE ANTENNA MOUNT AND TUBE PRESS THE ANTENNA TUBE DOWN INTO THE MOUNT INSTALL THE ANTENNA CAP TO HOLD THE ANTENNA WIRE IN PLAC...

Страница 27: ...GOLD WASHERS x 2 NOTE IT IS HELPFUL TO HAVE A 2 5mm BALL END HEX DRIVER FOR MOTOR INSTALLATION BODY FINISHING AND COMPLETED ASSEMBLY 1 THE BODY COMES CLEAR MASK AND PAINT THE INSIDE OF YOUR BODY AS D...

Страница 28: ...PAGE 29 CHASSIS TAPE INSTALLATION SHOWN WITHOUT FRONT BUMPER ELECTRICAL LAYOUT ELECTRICAL LAYOUT ELECTRICAL LAYOUT BATTERY PACK WITH JUMPER WIRE OVER TOP DECK...

Страница 29: ...anufacturers have the motor connected during adjustment and some do not Now turn the power switch off 7 Connect the motor Place your car on a block or car stand so that all four wheels are elevated Tu...

Страница 30: ...of 12 gauge wire for the jumper between each three cell pack Motor Gearing To get the most from your motor proper gearing is important You can calculate the final drive ratio by using the following fo...

Страница 31: ...a small amount of lightweight oil to each bearing for lubrication Be careful not to apply too much oil for this will pick up dirt and contaminate the commutator and brushes Differential Adjust the dif...

Страница 32: ...grip and acceleration Front Toe In Toe in describes the angle of the front tires when viewed from the top With toe in the front of the tires point inward Zero degrees toe in tires pointing straight fo...

Страница 33: ...rotate as much in corners Anti Roll Bars The optional 1144 front anti roll bar kit and optional 1044 rear anti roll bar kit also called swaybars allow you to add roll resistance to the front or rear e...

Страница 34: ...ct steering and handling characteristics In general lighter oil will increase steering response increase low speed steering and make the car handle small bumps better Heavier oil will increase high sp...

Страница 35: ...Usually dry looking Abrasive Natural abrasion also accelerates wear Blue Groove Rubber has been laid down creating a dark groove Usually has some dust on it Black Groove Heavy amounts of rubber have b...

Страница 36: ...FT SURFACE HARD SURFACE Popular Tire Tread Designs Sand Soil Loamy Ruts Wet Dry Wet Hard Slick Abras Blue Groove Black Groove Broken Team Losi P Pink R Red S Silver Compounds Denotes not recommended P...

Страница 37: ...INK 2 30 BLUE 4 20 BLUE 2 55 BLUE 3 80 RED 2 50 GOLD 2 75 BLACK 4 50 ORANGE 2 90 RED 3 03 SILVER 3 40 GREEN 3 70 BLUE 4 10 JCONCEPTS ONLINE Get online help tips and new product information for your ca...

Страница 38: ...3 AE 3911 3 16 x 3 8 AE 3914 AE 3911 AE 3919 JC 1135 complete center drive kit MIP CVD AE 6575 AE 6582 JC 1120 AE 3911 3 8 x 5 8 JC 1129 x 2 JC 1130 x 2 AE 6271 TL A 1216 3 16 x 3 8 TL A 6235 JC 1010...

Страница 39: ...PRING_____ 2____ 1____ A____ WASHERS________ _________ STEERING RACK FORWARD _____ CHAMBER 2____ LONG______ ONE WAY____ B OUTSIDE ______ OIL_________ LIMITING____ C____ WHEELBASE SHAFT______ STEERING...

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