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 P/N 960-000175R_Rev. A {EDP #233426}

 © 2014, JAPAN CASH MACHINE CO., LTD.

3 1

 DBV

®

 Series Banknote Validator (DBV-400) Integration Guide

The External LED Display indicates various com-
binations of solid or alternating Color light flashing 
conditions when any of the Standard Error and 
Reject Codes listed in Table 22 and Table 23 occur
Identify the cause and solution for an indicated 
error by comparing it against each listing in Table 
22. En
sure that the relative Assemblies are properly 
connected and/or harnessed, and all of the Unit’s 
sensors are clean before proceeding to troubleshoot 
the error condition.

 

LED Indication Conditions

NOTE: Error Codes and Reject Codes flash 
different patterns when in the normal operation 
mode (communicating with the Host Machine) or 
when performing the Performance Test. The 
LED shows more detailed flash patterns while 
running the Performance test to identify the 
specific error causes

Table 22 

LED Flash Error Codes

Normal 

Operation

Performance 

Test

Error

Causes and Solutions

 LED

Sequence

 LED

Sequence

White

(3)

White

(1)

External Flash 

ROM Boot 

Program ROM 

Check Error

The Boot Program that is supposed to run after Power is supplied is not 

correctly written in ROM, or it cannot be read.
[Solution] Check that the following part is properly assembled and/or 

Harness connected. 
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

White

(3)

White

(2)

External Flash 

ROM Boot I/F Area 

ROM Check Error

The Boot Interface Area was not written correctly or cannot be read.
[Solution] Re-download the Program. If the error is not resolved, check that 

the following part is assembled and/or Harness connected.
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

External Flash 

ROM Main 

Program ROM 

Check Error

The Main Operating Program is not written into the ROM correctly, or cannot 

be read.
[Solution] Re-download the Program. If the error is not resolved, check that 

the following part is properly assembled and/or Harness connected. 
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

White

(3)

White

(3)

CPU Internal RAM 

Check Error

RAM reading or writing was not properly performed.
[Solution] Check that the following part is properly assembled and/or 

Harness connected. 
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

White

(3)

White

(4)

External SD-RAM 

Error

External SD-RAM reading or writing was not properly performed.
[Solution] Check that the following part is properly assembled and/or 

Harness connected. 
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

White

(3)

White

(5)

EEPROM Error

EEPROM reading, writing and/or saving was not properly performed.
[Solution] Perform the Sensor Calibration procedure. If the error is not 

resolved, check that the following part is properly assembled and/or 

Harness connected. 
[Relative Parts] CPU Circuit Board.
If the error is not resolved, change the above related part or parts.

White

(3)

White

(6)

Downloading File 

Error

Downloading files does not proceed.
[Solution] Select a file supported by the DBV-400 Unit.

White

(3)

White

(8)

I2C Access Error

While communicating with each device on the CPU Board, Sensors detect 

an abnormal operating condition.
[Solution] Check that the following part is properly assembled and/or 

Harness connected. Clean the following part.
[Relative Parts] Stacker.
If the error is not resolved, change the above related part or parts.

LED F

LASH

 E

RROR

 C

ODE

 C

ONDITIONS

Table 22 lists the various LED Flash Error Code causes & solutions for Banknotes

Содержание DBV Series

Страница 1: ...O LTD Support http www jcmglobal com en contact default aspx Website http www jcmglobal com Issue 4107 IGE 01 00 DBV Series Banknote Validator DBV 400 Integration Guide Revision A June 30 2014 P N 960...

Страница 2: ...nual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto w...

Страница 3: ...NECTOR PIN ASSIGNMENTS 9 MDB Photo Coupler Isolation Connector Pin Assignments 9 RS232 Connector Pin Assignments 10 TTL Connector Pin Assignments 11 ID 002 Pulse Connector Pin Assignments 12 ID 044 Pu...

Страница 4: ...0 Communication Error 30 LED Indication Conditions 31 LED Flash Error Code Conditions 31 LED Flash Reject Code Conditions 33 9 UNIT DIMENSIONS 35 Entire Unit Outside Dimensions 35 Entire Unit Outside...

Страница 5: ...03 MDB Photo Coupler Isolation Interface Schematic Diagram 19 Figure 14 DBV 400 ID 003 RS232C Interface Schematic Diagram 20 Figure 15 DBV 400 ID 003 TTL Interface Schematic Diagram 21 Figure 16 DBV 4...

Страница 6: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD iv...

Страница 7: ...DB Photo Coupler Isolation Connector Pin Assignments 9 Table 11 DBV 400 CN1 ID 003 RS232 Connector Pin Assignments 10 Table 12 DBV 400 CN1 ID 003 TTL Connector Pin Assignments 11 Table 13 DBV 400 CN1...

Страница 8: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD vi...

Страница 9: ...r Pin Assignments Preventive Maintenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions Technical Contact Information In order to make operating this devic...

Страница 10: ...Banknote and or clearing a Banknote jam 3 Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit Table 1 DBV 400 Model Number Specifications N...

Страница 11: ...amage the Banknote Transport path 2 Do not inject liquids into the Banknote Insertion Slot Injecting water oil or cleaning agents may damage the Sensors or plastic parts within the Banknote Transport...

Страница 12: ...ting the following conditions illustrated in Figure 3 should be avoided torn excessive folds or wrinkles dirty wet containing foreign objects and or oil Primary Features The DBV 400 Banknote Validator...

Страница 13: ...ons Figure 4 DBV 400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Validation Guide e Cash Box Release Button f Cash Box Door Open Close Button g Cash Box h USB Connector...

Страница 14: ...knote insertion Validation Method Optical Sensor Transmissive Reflection Diagnostic Indicators Bezel Insertion Slot Display Full Color Light Amount DA Control Status LED Full Color Escrow 1 Note Anti...

Страница 15: ...A Sleep Mode Standby Mode A 40 Mode B 150 Table 7 DBV 400 Structural Specifications Weight DBV 400 Unit with the Bezel Approximately 0 89kg 1 96lbs DBV 400 with 300 notes Cash Box Approximately 1 34kg...

Страница 16: ...rear side of the DBV 400 Frame to the chassis with six 6 nuts DIP Switch Configurations This section provides the denomination DIP Switch Block 1 DS1 and Block 2 DS2 Settings for the DBV 400 Unit NOTE...

Страница 17: ...terim Clip 18 Circuits Polarized Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from...

Страница 18: ...Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12...

Страница 19: ...AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12V 24V Power Supply 4 GN...

Страница 20: ...Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backsid...

Страница 21: ...L Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 2...

Страница 22: ...d Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backs...

Страница 23: ...Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 Vbus Vbus 2 D IN OUT D 3 D IN...

Страница 24: ...the Banknotes Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch See Figure 8 a upward and pu...

Страница 25: ...Unit and pull the Validation Guide out of the DBV 400 Unit See Figure 6 Figure 8 3 Clean the appropriate path and Lens of each Sensor See Figure 12 for Sensor and Roller loca tions Table 18 for each S...

Страница 26: ...hods Table 18 DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or blow clean using non flammable compressed...

Страница 27: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Common RxD GND...

Страница 28: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Recei...

Страница 29: ...18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GN...

Страница 30: ...6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive M...

Страница 31: ...11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transm...

Страница 32: ...2V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL...

Страница 33: ...alidator DBV 400 Integration Guide Standard Interface Circuit Schematics Continued 6 Figure 19 illustrates the DBV 400 USB Interface Schematic Diagram Vbus Vbus D D GND 1 2 3 4 Vbus D D GND 1 2 3 4 Vb...

Страница 34: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 2 6 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...Stand by d Enable Acceptance f External LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Banknote i Start Transporting the Banknote j Sampling the Banknote Data k Stop Transpo...

Страница 36: ...utput g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow See Figure 22 1 When an abnormal signal is received remove and reapply Power...

Страница 37: ...Validator 12 24V DC GND Verify that the Power Supply 12 24V DC and Ground Cables are connected to their appropriate Pins on the main connector Wrong or inappropriate connections Verify that all Harnes...

Страница 38: ...Messages Possible Fault Causes Corrective Action Required Can not start the DBV 400 Calibration Tool for Maintenance exe program by double clicking on its Icon PC Operating System OS is not compatibl...

Страница 39: ...resolved change the above related part or parts External Flash ROM Main Program ROM Check Error The Main Operating Program is not written into the ROM correctly or cannot be read Solution Re download...

Страница 40: ...Sensors Relative Parts Feed Motor Feed Motor Encoder If the error is not resolved change the above related part or parts Red 3 Red 7 Reserved Contact your local JCM Representative if this error occur...

Страница 41: ...ck that the Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types Relative Parts Validation Sensor If the error is no...

Страница 42: ...ote types Yellow 3 Green 5 Inhibit Setting Abnormal The Banknote Accept Inhibit Setting was made by a Command from the Host Machine Solution Check that the Commands from the Host Machine are correct a...

Страница 43: ...sions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14 6 98 2 86 93 249 6 71 3 17 6 R8 R8 NOTE All dimensions in millimeters Fi...

Страница 44: ...ensions Continued Figure 25 illustrates the DBV 400 Unit with TOB Type Bezel outside dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 3...

Страница 45: ...0 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 29...

Страница 46: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 3 8 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK s...

Страница 47: ...hart Operational symbol language describing flow functions 27 I Installation steps required for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P P...

Страница 48: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 0 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 1 DBV Series Banknote Validator DBV 400 Integration Guide...

Страница 50: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD DBV Series Banknote Validator DBV 400 Integration Guide Issue 4107 IGE 01 00...

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