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 P/N 960-000175R_Rev. A {EDP #233426}

 © 2014, JAPAN CASH MACHINE CO., LTD.

3 0

 DBV

®

 Series Banknote Validator (DBV-400) Integration Guide

A

DJUSTMENT

 E

RROR

Table 20 lists the various possible DBV-400 Unit Adjustment fault conditions. 

C

OMMUNICATION

 E

RROR

Table 21 lists the various possible DBV-400 Unit Communication fault conditions

All Banknotes being 

rejected

Incorrect software 

(different Currency type).

Download the correct Software for Currency being accepted. 

Banknotes are not being 

accepted by the Software.

Make sure the Banknote values required are included in the Software 

Specifications (e.g., denominations/issuing year).

Incorrect DIP Switch settings.

Enable all denominations by setting all DIP Switches to OFF.

Banknote acceptance is being 

inhibited by a Host Controller 

command.

Enable Banknote acceptance for the required Host Command.

Validation Sensor failure.

Change the CPU Board and Sensor Board.

Unit was disassembled and 

calibration did not occur 

following reassembly.

Calibrate all DBV-400 Sensors following reassembly. 

Motor 

continues to run

A foreign object or a jammed 

Banknote is stuck in the 

Transport path.

Open the Upper Guide, remove the foreign object or jammed Banknote, and 

then close the Cover.

Motor Driver failure.

Conduct a Forward/Reverse Motor Rotation Test.

Cannot enter the 

TEST mode

Incorrect DIP Switch settings.

Set the DS1 DIP Switch No. 8 to ON, and reapply power to the DBV-400 Unit. 

Dip Switch failure.

See “DIP Switch Configurations” on page 8 regarding the DIP Switch Test, 

and conduct a DIP Switch TEST to check if the specific DIP Switch Block 

contains a failure.

CPU Board failure.

Exchange the CPU Circuit Board with a known good Circuit Board.

Table 20 

Adjustment Fault Conditions

Symptoms/Error 

Messages

Possible Fault Causes

Corrective Action Required

Can not start the DBV-

400 Calibration Tool 

for Maintenance.exe 

program by double-

clicking on its Icon

PC Operating System (OS) is 

not compatible.

The current Adjustment program only supports the Windows 2000/XP/

Windows 7 Operating Systems.

The Program Files are 

corrupted.

Request the correct programs from JCM.

Communication Error

Wrong or inappropriate 

connections

Check the PC Harness connections and the related DBV-400 Interface 

Connectors for damage. Check for any bent, missing or damaged Pins in the 

Connector Plug and/or Receptacle.

DBV-400 Switch settings are 

incorrect.

Set the DS1 DIP Switch No. 8 to ON, and reapply power to the DBV-400 Unit.

DIP Switch failure.

See “DIP Switch Configurations” on page 8 regarding DIP Switch settings 

and conduct a DIP Switch Test.

CPU Board failure.

Exchange the CPU Circuit Board with a known good Circuit Board. 

Adjustment Error

Incorrect Reference 

Paper type.

Follow the instructions provided in the “DBV-400 Calibration Tool for 

Maintenance.exe” Program and use the correct recommended 

Reference Paper.

Validation Sensor failure.

Change the CPU Board and Sensor Board.

Table 21 

Communication Fault Conditions

Symptoms/Error 

Messages

Possible Fault Causes

Corrective Action Required

Cannot 

communicate with the 

Host Machine

DIP Switch settings are 

incorrect.

Set all DIP Switches to OFF.

Connectors are disconnected 

or loosely connected.

Firmly re-seat all of the Communication Connectors.

Damaged Connector Pins.

Check for any bent, missing or damaged Pins in the Connector Plugs and 

mating Receptacles.

CPU Board is corrupted.

Exchange the CPU Circuit Board with a known good Circuit Board.

Incorrect Interface.

Verify that the correct interface between the Host Machine and the Banknote 

Validator is being used.

Table 19 

General Fault Conditions (Continued)

Symptoms/Error 

Messages

Possible Fault Causes

Corrective Action Required

Содержание DBV Series

Страница 1: ...O LTD Support http www jcmglobal com en contact default aspx Website http www jcmglobal com Issue 4107 IGE 01 00 DBV Series Banknote Validator DBV 400 Integration Guide Revision A June 30 2014 P N 960...

Страница 2: ...nual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto w...

Страница 3: ...NECTOR PIN ASSIGNMENTS 9 MDB Photo Coupler Isolation Connector Pin Assignments 9 RS232 Connector Pin Assignments 10 TTL Connector Pin Assignments 11 ID 002 Pulse Connector Pin Assignments 12 ID 044 Pu...

Страница 4: ...0 Communication Error 30 LED Indication Conditions 31 LED Flash Error Code Conditions 31 LED Flash Reject Code Conditions 33 9 UNIT DIMENSIONS 35 Entire Unit Outside Dimensions 35 Entire Unit Outside...

Страница 5: ...03 MDB Photo Coupler Isolation Interface Schematic Diagram 19 Figure 14 DBV 400 ID 003 RS232C Interface Schematic Diagram 20 Figure 15 DBV 400 ID 003 TTL Interface Schematic Diagram 21 Figure 16 DBV 4...

Страница 6: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD iv...

Страница 7: ...DB Photo Coupler Isolation Connector Pin Assignments 9 Table 11 DBV 400 CN1 ID 003 RS232 Connector Pin Assignments 10 Table 12 DBV 400 CN1 ID 003 TTL Connector Pin Assignments 11 Table 13 DBV 400 CN1...

Страница 8: ...THIS PAGE INTENTIONALLY LEFT BLANK DBV Series Banknote Validator DBV 400 Integration Guide P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD vi...

Страница 9: ...r Pin Assignments Preventive Maintenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions Technical Contact Information In order to make operating this devic...

Страница 10: ...Banknote and or clearing a Banknote jam 3 Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit Table 1 DBV 400 Model Number Specifications N...

Страница 11: ...amage the Banknote Transport path 2 Do not inject liquids into the Banknote Insertion Slot Injecting water oil or cleaning agents may damage the Sensors or plastic parts within the Banknote Transport...

Страница 12: ...ting the following conditions illustrated in Figure 3 should be avoided torn excessive folds or wrinkles dirty wet containing foreign objects and or oil Primary Features The DBV 400 Banknote Validator...

Страница 13: ...ons Figure 4 DBV 400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Validation Guide e Cash Box Release Button f Cash Box Door Open Close Button g Cash Box h USB Connector...

Страница 14: ...knote insertion Validation Method Optical Sensor Transmissive Reflection Diagnostic Indicators Bezel Insertion Slot Display Full Color Light Amount DA Control Status LED Full Color Escrow 1 Note Anti...

Страница 15: ...A Sleep Mode Standby Mode A 40 Mode B 150 Table 7 DBV 400 Structural Specifications Weight DBV 400 Unit with the Bezel Approximately 0 89kg 1 96lbs DBV 400 with 300 notes Cash Box Approximately 1 34kg...

Страница 16: ...rear side of the DBV 400 Frame to the chassis with six 6 nuts DIP Switch Configurations This section provides the denomination DIP Switch Block 1 DS1 and Block 2 DS2 Settings for the DBV 400 Unit NOTE...

Страница 17: ...terim Clip 18 Circuits Polarized Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from...

Страница 18: ...Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12...

Страница 19: ...AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 24V Power Supply 2 GND Power Ground 0V DC 3 12V 24V Power Supply 4 GN...

Страница 20: ...Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backsid...

Страница 21: ...L Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 12V 2...

Страница 22: ...d Molex 16 02 0069 SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Molex Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backs...

Страница 23: ...Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s backside Function 1 Vbus Vbus 2 D IN OUT D 3 D IN...

Страница 24: ...the Banknotes Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch See Figure 8 a upward and pu...

Страница 25: ...Unit and pull the Validation Guide out of the DBV 400 Unit See Figure 6 Figure 8 3 Clean the appropriate path and Lens of each Sensor See Figure 12 for Sensor and Roller loca tions Table 18 for each S...

Страница 26: ...hods Table 18 DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or blow clean using non flammable compressed...

Страница 27: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Common RxD GND...

Страница 28: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Recei...

Страница 29: ...18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GN...

Страница 30: ...6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive M...

Страница 31: ...11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND Master Receive Master Transmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Transm...

Страница 32: ...2V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL CTS LED Power D E Soft R Busy Abn IN12V 24V GND IN12V 24V GND Master Receive Master Trasmit Common TxD RxD GND TxD TTL...

Страница 33: ...alidator DBV 400 Integration Guide Standard Interface Circuit Schematics Continued 6 Figure 19 illustrates the DBV 400 USB Interface Schematic Diagram Vbus Vbus D D GND 1 2 3 4 Vbus D D GND 1 2 3 4 Vb...

Страница 34: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 2 6 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...Stand by d Enable Acceptance f External LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Banknote i Start Transporting the Banknote j Sampling the Banknote Data k Stop Transpo...

Страница 36: ...utput g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow See Figure 22 1 When an abnormal signal is received remove and reapply Power...

Страница 37: ...Validator 12 24V DC GND Verify that the Power Supply 12 24V DC and Ground Cables are connected to their appropriate Pins on the main connector Wrong or inappropriate connections Verify that all Harnes...

Страница 38: ...Messages Possible Fault Causes Corrective Action Required Can not start the DBV 400 Calibration Tool for Maintenance exe program by double clicking on its Icon PC Operating System OS is not compatibl...

Страница 39: ...resolved change the above related part or parts External Flash ROM Main Program ROM Check Error The Main Operating Program is not written into the ROM correctly or cannot be read Solution Re download...

Страница 40: ...Sensors Relative Parts Feed Motor Feed Motor Encoder If the error is not resolved change the above related part or parts Red 3 Red 7 Reserved Contact your local JCM Representative if this error occur...

Страница 41: ...ck that the Banknote is not damaged nor exhibiting unfit conditions Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types Relative Parts Validation Sensor If the error is no...

Страница 42: ...ote types Yellow 3 Green 5 Inhibit Setting Abnormal The Banknote Accept Inhibit Setting was made by a Command from the Host Machine Solution Check that the Commands from the Host Machine are correct a...

Страница 43: ...sions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14 6 98 2 86 93 249 6 71 3 17 6 R8 R8 NOTE All dimensions in millimeters Fi...

Страница 44: ...ensions Continued Figure 25 illustrates the DBV 400 Unit with TOB Type Bezel outside dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 3...

Страница 45: ...0 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 29...

Страница 46: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 3 8 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK s...

Страница 47: ...hart Operational symbol language describing flow functions 27 I Installation steps required for 8 M Model Descriptions Product Number Specifications of 2 N Navigation within manual procedure for 1 P P...

Страница 48: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 0 DBV Series Banknote Validator DBV 400 Integration Guide THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD 4 1 DBV Series Banknote Validator DBV 400 Integration Guide...

Страница 50: ...P N 960 000175R_Rev A EDP 233426 2014 JAPAN CASH MACHINE CO LTD DBV Series Banknote Validator DBV 400 Integration Guide Issue 4107 IGE 01 00...

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