Section 3 - Maintenance
Routine Maintenance
Service Schedules
3-5
3-5
9803/9390-2
Service Schedules
A badly maintained machine is a danger to the operator
and the people working around him. Make sure that the
regular maintenance and lubrication jobs listed in the
service schedules are done to keep the machine in a safe
and efficient working condition.
!M
WARNING
Maintenance
Maintenance must be done by suitably qualified
personnel. Before attempting any maintenance work,
make sure the machine is safe. Park on level ground.
If it is necessary to work with the loader arms raised,
then the loader arm safety strut must be fitted as
shown in Loader Arm Safety Strut in MAINTENANCE
section.
2-3-1-1
Apart from the daily jobs, the schedules are based on
machine running hours. Keep a regular check on the
hourmeter readings to correctly gauge service intervals.
Do not use a machine which is due for a service. Make
sure any defects found during the regular maintenance
checks are rectified immediately.
Table 1. Key
Calendar equivalents:
Every 10 Hours = Daily
Every 50 Hours = Weekly
First 100 Hours =
One Month
Every 250 Hours
= Six Months
Every 500 Hours = One Year
Every 1000 Hours = Two Years
Regular Maintenance Check
Pre-start Cold Checks, Service Points and
Fluid Levels
Operation
10 Hr
(Daily)
50 Hr 100 Hr
(First)
250 Hr 500 Hr
1000
Hr
ENGINE
Engine and Pump Mount Security
- Check
Engine Oil and Filter
(1)
- Change
Engine Oil
- Check
Coolant Level & Antifreeze Strength
- Check
Coolant
- Change
Air Cleaner Dust Valve
- Clean
Air Cleaner Element
(2)
- Change
Cylinder Head Nuts
- Check
Valve Clearances
- Check and Adjust
Alternator Drive Belt Tension/Condition
- Check/Renew
Fuel Sedimenter
- Drain
Fuel Filter
- Change
Radiator Hose Condition
- Check
Air Cleaner Hose Security
- Check
Fuel System for Leaks and Contamination
- Check
Содержание Groundhog 6x4
Страница 4: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 6: ...Page No Contents Section 1 General Information 1 ii 1 ii...
Страница 20: ...Section 1 General Information Service Tools Numerical List 1 14 1 14 9803 9390 2 Page left intentionally blank...
Страница 24: ...Section 2 Care and Safety 2 0 2 0 9803 9390 2 Notes...
Страница 26: ...Page No Contents Section 2 Care and Safety 2 ii 2 ii...
Страница 38: ...Section 2 Care and Safety Safety Notices Safety Decals 2 12 2 12 9803 9390 2 Page left intentionally blank...
Страница 40: ...Section 3 Routine Maintenance 3 0 3 0 9803 9390 2 Notes...
Страница 42: ...Page No Contents Section 3 Routine Maintenance 3 ii 3 ii...
Страница 75: ...Section 3 Maintenance Routine Maintenance Fuses 3 33 3 33 9803 9390 2 Fuses See Fuses and Relays Section C...
Страница 80: ...Section 3 Maintenance Routine Maintenance Troubleshooting 3 38 3 38 9803 9390 2 Page left intentionally blank...
Страница 82: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 84: ...Page No Contents Section A Optional Equipment A ii A ii...
Страница 88: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 90: ...Page No Contents Section B Body and Framework B ii B ii...
Страница 104: ...Section C Electrics C 0 C 0 9803 9390 2 Notes...
Страница 106: ...Page No Contents Section C Electrics C ii C ii...
Страница 110: ...Section C Electrics Technical Data Fuses and Relays C 4 C 4 9803 9390 2 Page left intentionally blank...
Страница 114: ...Section C Electrics Circuit Schematic Main Components C 8 C 8 9803 9390 2 Page left intentionally blank...
Страница 118: ...Section C Electrics Service Tools Tool Detail Reference C 12 C 12 9803 9390 2 Page left intentionally blank...
Страница 136: ...Section C Electrics Service Procedures Wiring Harness Repair C 30 C 30 9803 9390 2 Page left intentionally blank...
Страница 138: ...Section C Electrics Tipper Ram Removal and Replacement C 32 C 32 9803 9390 2 Page left intentionally blank...
Страница 140: ...Section C Electrics Harness Data Drawings and Interconnection C 34 C 34 9803 9390 2 Fig 1 Basic Harness Layout...
Страница 141: ...Section C Electrics Harness Data Drawings and Interconnection C 35 C 35 9803 9390 2 Fig 2 Basic Harness Connections...
Страница 142: ...Section C Electrics Harness Data Drawings and Interconnection C 36 C 36 9803 9390 2 Fig 3 Deluxe Lighting Harness Layout...
Страница 148: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 150: ...Page No Contents Section D Controls D ii D ii...
Страница 153: ...Section D Controls Transmission Controls Differential Lock D 3 D 3 9803 9390 2 Fig 3 A Cable B Bracket C Arm B A C...
Страница 154: ...Section D Controls Transmission Controls Differential Lock D 4 D 4 9803 9390 2 Page left intentionally blank...
Страница 156: ...Section E Hydraulics E 0 E 0 9803 9390 2 Notes...
Страница 157: ...Page No Contents Section E Hydraulics E i E i Introduction Note THERE ARE NO HYDRAULICS ON THIS MACHINE E 1...
Страница 158: ...Page No Contents Section E Hydraulics E ii E ii...
Страница 159: ...Section E Hydraulics E 1 E 1 9803 9390 2 Introduction Note THERE ARE NO HYDRAULICS ON THIS MACHINE...
Страница 163: ...Section F Transmission F 0 F 0 9803 9390 2 Notes...
Страница 165: ...Page No Contents Section F Transmission F ii F ii...
Страница 167: ...Section F Transmission Technical Data Data F 2 F 2 9803 9390 2 Page left intentionally blank...
Страница 175: ...Section F Transmission Driven Pulley Removal and Replacement F 10 F 10 9803 9390 2 Page left intentionally blank...
Страница 177: ...Section F Transmission Transaxle Differential Lock Lever Arm F 12 F 12 9803 9390 2 Page left intentionally blank...
Страница 183: ...Section G Brakes G 0 G 0 9803 9390 2 Notes...
Страница 184: ...Page No Contents Section G Brakes G i G i Basic System Operation Layout G 1 Technical Data System Type H 3...
Страница 185: ...Page No Contents Section G Brakes G ii G ii...
Страница 187: ...Section G Brakes Basic System Operation Layout G 2 G 2 9803 9390 2 Page left intentionally blank...
Страница 189: ...Section H Brakes Technical Data System Type H 4 H 4 9803 9390 2 Page left intentionally blank...
Страница 191: ...Section H Steering H 0 H 0 9803 9390 2 Notes...
Страница 193: ...Page No Contents Section H Steering H ii H ii...
Страница 195: ...Section H Steering Technical Data Data H 2 H 2 9803 9390 2 Page left intentionally blank...
Страница 199: ...Section H Steering Checking and Adjustment Wheel Alignment H 6 H 6 9803 9390 2 Page left intentionally blank...
Страница 205: ...Section H Steering Front Wheel Bearings Location H 12 H 12 9803 9390 2 Page left intentionally blank...
Страница 207: ...Section K Engine K 0 K 0 9803 9390 2 Notes...
Страница 208: ...Page No Contents Section K Engine K i K i Technical Data Specification K 1...
Страница 209: ...Page No Contents Section K Engine K ii K ii...
Страница 213: ...Section S Suspension S 0 S 0 9803 9390 2 Notes...
Страница 215: ...Page No Contents Section S Suspension S ii S ii...
Страница 217: ...Section S Suspension Technical Data Data S 2 S 2 9803 9390 2...
Страница 219: ...Section S Suspension Service Tools Tool Detail Reference S 4 S 4 9803 9390 2 Tool Detail Reference...
Страница 227: ...Section S Suspension Spring Damper Strut Removal and Replacement S 12 S 12 9803 9390 2 Page left intentionally blank...