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Section 1 - General Information
1-1
1-1
9803/9390-2
Introduction
About this Publication
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Finally, please remember above all else SAFETY MUST
COME FIRST!
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1
General Information - includes torque settings and
service tools.
2
Care & Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3
Routine Maintenance - includes service schedules
and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
All sections are listed on the front cover; tabbed divider
cards align directly with individual sections on the front
cover for rapid reference.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
'Left Hand' and 'Right Hand' are as viewed from the rear of
the machine facing forwards.
A
Attachments
B
Body and Framework...etc.
Содержание Groundhog 6x4
Страница 4: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 6: ...Page No Contents Section 1 General Information 1 ii 1 ii...
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Страница 24: ...Section 2 Care and Safety 2 0 2 0 9803 9390 2 Notes...
Страница 26: ...Page No Contents Section 2 Care and Safety 2 ii 2 ii...
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Страница 40: ...Section 3 Routine Maintenance 3 0 3 0 9803 9390 2 Notes...
Страница 42: ...Page No Contents Section 3 Routine Maintenance 3 ii 3 ii...
Страница 75: ...Section 3 Maintenance Routine Maintenance Fuses 3 33 3 33 9803 9390 2 Fuses See Fuses and Relays Section C...
Страница 80: ...Section 3 Maintenance Routine Maintenance Troubleshooting 3 38 3 38 9803 9390 2 Page left intentionally blank...
Страница 82: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 84: ...Page No Contents Section A Optional Equipment A ii A ii...
Страница 88: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 90: ...Page No Contents Section B Body and Framework B ii B ii...
Страница 104: ...Section C Electrics C 0 C 0 9803 9390 2 Notes...
Страница 106: ...Page No Contents Section C Electrics C ii C ii...
Страница 110: ...Section C Electrics Technical Data Fuses and Relays C 4 C 4 9803 9390 2 Page left intentionally blank...
Страница 114: ...Section C Electrics Circuit Schematic Main Components C 8 C 8 9803 9390 2 Page left intentionally blank...
Страница 118: ...Section C Electrics Service Tools Tool Detail Reference C 12 C 12 9803 9390 2 Page left intentionally blank...
Страница 136: ...Section C Electrics Service Procedures Wiring Harness Repair C 30 C 30 9803 9390 2 Page left intentionally blank...
Страница 138: ...Section C Electrics Tipper Ram Removal and Replacement C 32 C 32 9803 9390 2 Page left intentionally blank...
Страница 140: ...Section C Electrics Harness Data Drawings and Interconnection C 34 C 34 9803 9390 2 Fig 1 Basic Harness Layout...
Страница 141: ...Section C Electrics Harness Data Drawings and Interconnection C 35 C 35 9803 9390 2 Fig 2 Basic Harness Connections...
Страница 142: ...Section C Electrics Harness Data Drawings and Interconnection C 36 C 36 9803 9390 2 Fig 3 Deluxe Lighting Harness Layout...
Страница 148: ...Section 1 General Information 1 0 1 0 9803 9390 2 Notes...
Страница 150: ...Page No Contents Section D Controls D ii D ii...
Страница 153: ...Section D Controls Transmission Controls Differential Lock D 3 D 3 9803 9390 2 Fig 3 A Cable B Bracket C Arm B A C...
Страница 154: ...Section D Controls Transmission Controls Differential Lock D 4 D 4 9803 9390 2 Page left intentionally blank...
Страница 156: ...Section E Hydraulics E 0 E 0 9803 9390 2 Notes...
Страница 157: ...Page No Contents Section E Hydraulics E i E i Introduction Note THERE ARE NO HYDRAULICS ON THIS MACHINE E 1...
Страница 158: ...Page No Contents Section E Hydraulics E ii E ii...
Страница 159: ...Section E Hydraulics E 1 E 1 9803 9390 2 Introduction Note THERE ARE NO HYDRAULICS ON THIS MACHINE...
Страница 163: ...Section F Transmission F 0 F 0 9803 9390 2 Notes...
Страница 165: ...Page No Contents Section F Transmission F ii F ii...
Страница 167: ...Section F Transmission Technical Data Data F 2 F 2 9803 9390 2 Page left intentionally blank...
Страница 175: ...Section F Transmission Driven Pulley Removal and Replacement F 10 F 10 9803 9390 2 Page left intentionally blank...
Страница 177: ...Section F Transmission Transaxle Differential Lock Lever Arm F 12 F 12 9803 9390 2 Page left intentionally blank...
Страница 183: ...Section G Brakes G 0 G 0 9803 9390 2 Notes...
Страница 184: ...Page No Contents Section G Brakes G i G i Basic System Operation Layout G 1 Technical Data System Type H 3...
Страница 185: ...Page No Contents Section G Brakes G ii G ii...
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Страница 189: ...Section H Brakes Technical Data System Type H 4 H 4 9803 9390 2 Page left intentionally blank...
Страница 191: ...Section H Steering H 0 H 0 9803 9390 2 Notes...
Страница 193: ...Page No Contents Section H Steering H ii H ii...
Страница 195: ...Section H Steering Technical Data Data H 2 H 2 9803 9390 2 Page left intentionally blank...
Страница 199: ...Section H Steering Checking and Adjustment Wheel Alignment H 6 H 6 9803 9390 2 Page left intentionally blank...
Страница 205: ...Section H Steering Front Wheel Bearings Location H 12 H 12 9803 9390 2 Page left intentionally blank...
Страница 207: ...Section K Engine K 0 K 0 9803 9390 2 Notes...
Страница 208: ...Page No Contents Section K Engine K i K i Technical Data Specification K 1...
Страница 209: ...Page No Contents Section K Engine K ii K ii...
Страница 213: ...Section S Suspension S 0 S 0 9803 9390 2 Notes...
Страница 215: ...Page No Contents Section S Suspension S ii S ii...
Страница 217: ...Section S Suspension Technical Data Data S 2 S 2 9803 9390 2...
Страница 219: ...Section S Suspension Service Tools Tool Detail Reference S 4 S 4 9803 9390 2 Tool Detail Reference...
Страница 227: ...Section S Suspension Spring Damper Strut Removal and Replacement S 12 S 12 9803 9390 2 Page left intentionally blank...