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 01 - Machine

 03 - Safety

 12 - Maintenance Safety

01 - 6

9813/5300-1

01 - 6

12 - Maintenance Safety
Introduction

Compressed Air

Compressed  air  is  dangerous.  Wear  personal

protective equipment. Never point a compressed air

jet at yourself or others.

Springs

Always  wear  personal  protective  equipment  when

dismantling  assemblies  containing  components

under pressure from springs. This will protect against

eye injury from components accidentally flying out.

Metal Splinters

You  can  be  injured  by  flying  metal  splinters  when

driving metal pins in or out. Use a soft faced hammer

or  copper  drift  to  remove  and  install  metal  pins.

Always wear personal protective equipment.

Communications

Bad  communications  can  cause  accidents.  If  two

or more people are working on the machine, make

sure  each  is  aware  of  what  the  others  are  doing.

Before starting the engine make sure the others are

clear of the danger areas. Examples of danger areas

are: the rotating blades and belt on the engine, the

attachments and linkages, and anywhere beneath or

behind the machine. People can be killed or injured

if these precautions are not taken.

Repairs

If  your  machine  does  not  function  correctly  in

any  way,  get  it  repaired  straight  away.  Neglect  of

necessary repairs could result in an accident or affect

your  health.  Do  not  try  to  do  repairs  or  any  other

type of maintenance work you do not understand. To

avoid injury and/or damage get the work done by a

specialist engineer.

Hydraulic Pressure

Hydraulic  fluid  at  system  pressure  can  injure  you.

Before connecting or removing any hydraulic hose,

residual  hydraulic  pressure  trapped  in  the  service

hose  line  must  be  vented.  Make  sure  the  hose

service line has been vented before connecting or

removing  hoses.  Make  sure  the  engine  cannot  be

started while the hoses are open.

'O' rings, Seals and Gaskets

Badly  installed,  damaged  or  rotted  'O'  rings,  seals

and  gaskets  can  cause  leakages  and  possible

accidents.  Renew  whenever  disturbed  unless

otherwise instructed. Do not use Triochloroethane or

paint thinners near 'O' rings and seals.

Arc Welding

To  prevent  the  possibility  of  damage  to  electronic

components,  disconnect  the  battery  and  the

alternator  before  arc-welding  on  the  machine  or

attached implements.
If the machine is equipped with sensitive electrical

equipment,  i.e.  amplifier  drivers,  electronic  control

units (ECUs), monitor displays, etc., then disconnect

them  before  welding.  Failure  to  disconnect  the

sensitive  electrical  equipment  could  result  in

irreparable damage to these components.
Parts of the machine are made from cast iron, welds

on cast iron can weaken the structure and break. Do

not weld cast iron. Do not connect the welder cable

or apply any weld to any part of the engine.
Always connect the welder earth (ground) cable to

the same component that is being welded to avoid

damage to pivot pins, bearings and bushes. Attach

the welder earth (ground) cable a distance from the

part being welded no more than 0.6m.

Counterweights

Your machine may be installed with counterweights.

They are extremely heavy. Do not attempt to remove

them.

Accumulators

The accumulators contain hydraulic fluid and gas at

high  pressure.  Prior  to  any  work  being  carried  out

on systems incorporating accumulators, the system

pressure  must  be  discharged  by  a  JCB  dealer,  as

the sudden release of the hydraulic fluid or gas may

cause injury.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Soft Ground

A  machine  can  sink  into  soft  ground.  Never  work

under a machine on soft ground.

Working Under the Machine

Make  the  machine  safe  before  getting  beneath  it.

Make  sure  that  any  attachments  on  the  machine

are  correctly  attached.  Engage  the  park  brake  (if

installed),  remove  the  ignition  key,  disconnect  the

battery.  If  the  machine  has  wheels  use  blocks  to

prevent unintentional movement.

Lifting the Machine

Under no circumstances must the engine be run with

the transmission in gear and only one driving wheel

jacked clear of the ground, since the wheel on the

ground will move the machine.

Содержание 6TFT

Страница 1: ...e without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Страница 2: ...9813 5300 1 Notes Find manuals at https best manuals com...

Страница 3: ...ERVICE MANUAL Volume 1 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 2 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 3 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 4 6TFT 6TST EN 9813 5300 Find manuals...

Страница 4: ...Notes 9813 5300 1 Find manuals at https best manuals com...

Страница 5: ...3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Mai...

Страница 6: ...9813 5300 1 2015 08 28 Acronyms Glossary ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9813 5300 1 01 2 Find manuals at https best manuals com...

Страница 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Страница 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Страница 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Страница 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Страница 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Страница 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Страница 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Страница 18: ...solid ground 2 Lower the dumper body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks a...

Страница 19: ...er body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks against the two sides of the w...

Страница 20: ...01 Machine 09 Description 01 14 9813 5300 1 01 14 09 Description Contents Page No 01 09 12 Main Component Locations 01 15...

Страница 21: ...iption 12 Main Component Locations 01 15 9813 5300 1 01 15 12 Main Component Locations Introduction Figure 4 A B C E D F G A ROPS Roll Over Protective Structure B Hand rail C Engine D Tyres E Steps F...

Страница 22: ...Notes 01 16 9813 5300 1 01 16...

Страница 23: ...ft Arm 06 12 00 General 06 19 06 24 Slew Ring 06 24 00 General 06 23 06 24 24 Shim 06 26 06 27 Transportation Lock 06 27 15 Articulated Joint 06 31 06 33 Articulated Joint 06 33 00 General 06 35 06 33...

Страница 24: ...9813 5300 1 2015 09 21 Acronyms Glossary ECM Engine Control Module FOPS Falling Object Protective Structure ROPS Roll Over Protective Structure VIN Vehicle Identification Number...

Страница 25: ...06 Body and Framework 00 General 06 1 9813 5300 1 06 1 00 General Contents Page No 06 00 00 General 06 3...

Страница 26: ...Notes 06 2 9813 5300 1 06 2...

Страница 27: ...al Data 06 3 Check Condition 06 4 Technical Data Table 1 Description Torque value Rear upper crossmem ber retaining bolts 120N m Rear lower crossmem ber retaining bolts 120N m Slew ring retaining bolt...

Страница 28: ...erly secured 7 Check all the safety and instructional labels are in place and are free from damage 8 Install new labels where necessary Make a note of the damaged paintwork for future repair Check the...

Страница 29: ...06 Body and Framework 03 Chassis 06 5 9813 5300 1 06 5 03 Chassis Contents Page No 06 03 00 General 06 7 06 03 36 Upper Crossmember 06 10 06 03 37 Lower Crossmember 06 11...

Страница 30: ...Notes 06 6 9813 5300 1 06 6...

Страница 31: ...neral 06 7 9813 5300 1 06 7 00 General Introduction 06 7 Health and Safety 06 8 Component Identification 06 9 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Страница 32: ...06 Body and Framework 03 Chassis 00 General 06 8 9813 5300 1 06 8 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Страница 33: ...06 Body and Framework 03 Chassis 00 General 06 9 9813 5300 1 06 9 Component Identification Figure 5 A B A Front chassis B Rear chassis...

Страница 34: ...electrical harness 5 Disconnect the reverse alarm electrical connector Figure 6 A A Electrical connector 6 Remove the bolts 7 Support the upper crossmember with suitable lifting equipment Figure 7 C...

Страница 35: ...od and device Remove 1 Make the machine safe Refer to PIL 01 03 2 Isolate the battery Refer to PIL 33 03 3 Remove the pin from the tow hitch 4 Remove the screws 5 Support the lower crossmember with su...

Страница 36: ...06 Body and Framework 06 Access Cover 06 12 9813 5300 1 06 12 06 Access Cover Contents Page No 06 06 00 General 06 13 06 06 06 Engine Compartment 06 14 06 06 10 Transmission Compartment 06 17...

Страница 37: ...on Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate...

Страница 38: ...ating parts Switch off the engine before working in the engine compartment Do not use the machine with the engine cover open Open 1 Make the machine safe 2 Stop the engine and remove the ignition key...

Страница 39: ...ompartment cover Figure 9 C D C Clamp 1 D Air filter intake pipe 8 Loosen the clamp 2 9 Disconnect the air cleaner from the engine turbocharger if installed Figure 10 E E Clamp 2 10 Disconnect the ele...

Страница 40: ...06 Body and Framework 06 Access Cover 06 Engine Compartment 06 16 9813 5300 1 06 16 Install 1 The installation procedure is the opposite of the removal procedure...

Страница 41: ...e 4 Remove the steering hose cover 5 Remove the bolts and washers from the floor plate 6 Do not open the floor plate when the engine is running Figure 14 A B C A Lock B Transmission cover C Steering h...

Страница 42: ...06 Body and Framework 12 Lift Arm 06 18 9813 5300 1 06 18 12 Lift Arm Contents Page No 06 12 00 General 06 19...

Страница 43: ...0 1 06 19 00 General Introduction 06 19 Health and Safety 06 20 Check Condition 06 20 Introduction The lift arm on this machine is a one piece assembly The assembly is a heavy item you must not attemp...

Страница 44: ...supported by stands and or slings CAUTION The lift arm pivot levers are potentially dangerous when pivoting about their centre they form a scissor point with the lift arm Make sure the pivot levers a...

Страница 45: ...06 Body and Framework 24 Slew Ring 06 21 9813 5300 1 06 21 24 Slew Ring Contents Page No 06 24 00 General 06 23 06 24 24 Shim 06 26...

Страница 46: ...Notes 06 22 9813 5300 1 06 22...

Страница 47: ...ng bearing is a rotational rolling element bearing that supports the heavy but slow turning upper structure They often use three race elements such as an inner ring and two outer ring halves that clam...

Страница 48: ...IL 06 81 3 Turn the slew base to the specified angle Angle 90 Figure 15 A A Slew base 4 Discharge the hydraulic pressure Refer to PIL 30 00 5 Remove the pin 1 from the slew ram 1 6 Disconnect the slew...

Страница 49: ...m the chassis with suitable lifting equipment Figure 21 G G Bolts 2 19 Collect the shims and make a note of their locations to help installation Install 1 The installation procedure is the opposite of...

Страница 50: ...im 06 26 9813 5300 1 06 26 24 Shim Introduction 06 26 Remove and Install 06 27 Introduction Shims can be used as spacers to fill gaps between parts subject to wear Shims are also used to adjust for a...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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