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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 9

9813/5300-1

01 - 9

Electrical Power Cables

You could be electrocuted or badly burned if you get

the machine or its attachments too close to electrical

power cables.
You are strongly advised to make sure that the safety

arrangements  on  site  comply  with  the  local  laws

and regulations concerning work near electric power

lines.
Before you start using the machine, check with your

electricity  supplier  if  there  are  any  buried  power

cables on the site.
There is a minimum clearance required for working

beneath  overhead  power  cables.  You  must  obtain

details from your local electricity supplier.

Working Platform

Using  the  machine  as  a  working  platform  is

hazardous. You can fall off and be killed or injured.

Never  use  the  machine  as  a  working  platform

unless  with  approved  man-basket  or  man-crate  (if

applicable).

Machine Safety

Stop  work  at  once  if  a  fault  develops.  Abnormal

sounds and smells can be signs of trouble. Examine

and repair before resuming work.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Travelling at High Speeds

Travelling at high speeds can cause accidents. Do

not reverse in a high gear with full throttle. Always

travel at a safe speed to suit working conditions.

Hillsides

Operating  the  machine  on  hillsides  can  be

dangerous if the correct precautions are not taken.

Ground conditions can be changed by rain, snow, ice

etc. Check the site carefully. When applicable, keep

all attachments low to the ground.

Visibility

Accidents can be caused by working in poor visibility.

Use your lights to improve visibility. Keep the road

lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
Modification  of  the  machine's  configuration  by  the

user  (e.g.  the  fitting  of  large  and  non-approved

attachments)  may  result  in  a  restriction  of  the

machine visibility.

Hands and Feet

Keep your hands and feet inside the machine.
When using the machine, keep your hands and feet

clear  of  moving  parts.  Keep  your  hands  and  feet

within the operator compartment while the vehicle is

in motion.

Controls

You  or  others  can  be  killed  or  seriously  injured

if  you  operate  the  control  levers  from  outside  the

machine. Operate the control levers only when you

are correctly seated.

Passengers

Passengers  in  or  on  the  machine  can  cause

accidents. Do not carry passengers.

Fires

If your machine is equipped with a fire extinguisher,

make  sure  it  is  checked  regularly.  Keep  it  in  the

correct machine location until you need to use it.
Do not use water to put out a machine fire, you could

spread an oil fire or get a shock from an electrical

fire.  Use  carbon  dioxide,  dry  chemical  or  foam

extinguishers. Contact your nearest fire department

as  quickly  as  possible.  Firefighters  must  use  self-

contained breathing apparatus.

Roll Over Protection

If the machine starts to roll over, you can be crushed

if you try to leave the cab. If the machine starts to roll

over, do not try and jump from the cab. Stay in the

cab, with your seat belt fastened.

Safe Working Loads

Overloading the machine can damage it and make it

unstable. Study the specifications in the Operator's

Manual before using the machine.

Содержание 6TFT

Страница 1: ...e without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Страница 2: ...9813 5300 1 Notes Find manuals at https best manuals com...

Страница 3: ...ERVICE MANUAL Volume 1 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 2 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 3 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 4 6TFT 6TST EN 9813 5300 Find manuals...

Страница 4: ...Notes 9813 5300 1 Find manuals at https best manuals com...

Страница 5: ...3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Mai...

Страница 6: ...9813 5300 1 2015 08 28 Acronyms Glossary ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Страница 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Страница 8: ...Notes 01 2 9813 5300 1 01 2 Find manuals at https best manuals com...

Страница 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Страница 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Страница 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Страница 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Страница 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Страница 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Страница 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Страница 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Страница 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Страница 18: ...solid ground 2 Lower the dumper body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks a...

Страница 19: ...er body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks against the two sides of the w...

Страница 20: ...01 Machine 09 Description 01 14 9813 5300 1 01 14 09 Description Contents Page No 01 09 12 Main Component Locations 01 15...

Страница 21: ...iption 12 Main Component Locations 01 15 9813 5300 1 01 15 12 Main Component Locations Introduction Figure 4 A B C E D F G A ROPS Roll Over Protective Structure B Hand rail C Engine D Tyres E Steps F...

Страница 22: ...Notes 01 16 9813 5300 1 01 16...

Страница 23: ...ft Arm 06 12 00 General 06 19 06 24 Slew Ring 06 24 00 General 06 23 06 24 24 Shim 06 26 06 27 Transportation Lock 06 27 15 Articulated Joint 06 31 06 33 Articulated Joint 06 33 00 General 06 35 06 33...

Страница 24: ...9813 5300 1 2015 09 21 Acronyms Glossary ECM Engine Control Module FOPS Falling Object Protective Structure ROPS Roll Over Protective Structure VIN Vehicle Identification Number...

Страница 25: ...06 Body and Framework 00 General 06 1 9813 5300 1 06 1 00 General Contents Page No 06 00 00 General 06 3...

Страница 26: ...Notes 06 2 9813 5300 1 06 2...

Страница 27: ...al Data 06 3 Check Condition 06 4 Technical Data Table 1 Description Torque value Rear upper crossmem ber retaining bolts 120N m Rear lower crossmem ber retaining bolts 120N m Slew ring retaining bolt...

Страница 28: ...erly secured 7 Check all the safety and instructional labels are in place and are free from damage 8 Install new labels where necessary Make a note of the damaged paintwork for future repair Check the...

Страница 29: ...06 Body and Framework 03 Chassis 06 5 9813 5300 1 06 5 03 Chassis Contents Page No 06 03 00 General 06 7 06 03 36 Upper Crossmember 06 10 06 03 37 Lower Crossmember 06 11...

Страница 30: ...Notes 06 6 9813 5300 1 06 6...

Страница 31: ...neral 06 7 9813 5300 1 06 7 00 General Introduction 06 7 Health and Safety 06 8 Component Identification 06 9 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Страница 32: ...06 Body and Framework 03 Chassis 00 General 06 8 9813 5300 1 06 8 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Страница 33: ...06 Body and Framework 03 Chassis 00 General 06 9 9813 5300 1 06 9 Component Identification Figure 5 A B A Front chassis B Rear chassis...

Страница 34: ...electrical harness 5 Disconnect the reverse alarm electrical connector Figure 6 A A Electrical connector 6 Remove the bolts 7 Support the upper crossmember with suitable lifting equipment Figure 7 C...

Страница 35: ...od and device Remove 1 Make the machine safe Refer to PIL 01 03 2 Isolate the battery Refer to PIL 33 03 3 Remove the pin from the tow hitch 4 Remove the screws 5 Support the lower crossmember with su...

Страница 36: ...06 Body and Framework 06 Access Cover 06 12 9813 5300 1 06 12 06 Access Cover Contents Page No 06 06 00 General 06 13 06 06 06 Engine Compartment 06 14 06 06 10 Transmission Compartment 06 17...

Страница 37: ...on Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate...

Страница 38: ...ating parts Switch off the engine before working in the engine compartment Do not use the machine with the engine cover open Open 1 Make the machine safe 2 Stop the engine and remove the ignition key...

Страница 39: ...ompartment cover Figure 9 C D C Clamp 1 D Air filter intake pipe 8 Loosen the clamp 2 9 Disconnect the air cleaner from the engine turbocharger if installed Figure 10 E E Clamp 2 10 Disconnect the ele...

Страница 40: ...06 Body and Framework 06 Access Cover 06 Engine Compartment 06 16 9813 5300 1 06 16 Install 1 The installation procedure is the opposite of the removal procedure...

Страница 41: ...e 4 Remove the steering hose cover 5 Remove the bolts and washers from the floor plate 6 Do not open the floor plate when the engine is running Figure 14 A B C A Lock B Transmission cover C Steering h...

Страница 42: ...06 Body and Framework 12 Lift Arm 06 18 9813 5300 1 06 18 12 Lift Arm Contents Page No 06 12 00 General 06 19...

Страница 43: ...0 1 06 19 00 General Introduction 06 19 Health and Safety 06 20 Check Condition 06 20 Introduction The lift arm on this machine is a one piece assembly The assembly is a heavy item you must not attemp...

Страница 44: ...supported by stands and or slings CAUTION The lift arm pivot levers are potentially dangerous when pivoting about their centre they form a scissor point with the lift arm Make sure the pivot levers a...

Страница 45: ...06 Body and Framework 24 Slew Ring 06 21 9813 5300 1 06 21 24 Slew Ring Contents Page No 06 24 00 General 06 23 06 24 24 Shim 06 26...

Страница 46: ...Notes 06 22 9813 5300 1 06 22...

Страница 47: ...ng bearing is a rotational rolling element bearing that supports the heavy but slow turning upper structure They often use three race elements such as an inner ring and two outer ring halves that clam...

Страница 48: ...IL 06 81 3 Turn the slew base to the specified angle Angle 90 Figure 15 A A Slew base 4 Discharge the hydraulic pressure Refer to PIL 30 00 5 Remove the pin 1 from the slew ram 1 6 Disconnect the slew...

Страница 49: ...m the chassis with suitable lifting equipment Figure 21 G G Bolts 2 19 Collect the shims and make a note of their locations to help installation Install 1 The installation procedure is the opposite of...

Страница 50: ...im 06 26 9813 5300 1 06 26 24 Shim Introduction 06 26 Remove and Install 06 27 Introduction Shims can be used as spacers to fill gaps between parts subject to wear Shims are also used to adjust for a...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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