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Jay-Lor 31000, Руководство оператора

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JAY• LOR®

The Safe
Operation of a

vertical

mixer is a

JAY•LOR®

MUST

#1

All twine

from bales

while bale is on the ground and before the bale is

placed into mixer.

MUST BE REMOVED

#2

The operator viewing stand is NOT to be

used in any way for the removal of twine.

#3

Post this notice in a prominent location

and advise all mixer operators accordingly.

Put Safety First !

Содержание 31000

Страница 1: ... Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 V1 0 1 October 2003 169 01 21 OPERATOR S MANUAL MODELS 3875 31000 ...

Страница 2: ...ETY 11 TRANSPORT SAFETY 11 STORAGE SAFETY 11 SAFETY SIGNS 11 SIGN OFF FORM 12 SAFETY SIGN LOCATIONS 14 OPERATION 18 MACHINE COMPONENTS 18 PRE OPERATION CHECKLIST 20 BREAK IN 20 EQUIPMENT MATCHING 21 CONTROLS 23 WEIGHING 23 RESTRICTOR BLADES 26 2 SPEED TRANSMISSION IF EQUIPPED 26 ATTACHING UNHOOKING 27 SHEAR BOLT PROTECTED DRIVELINE 29 FRONT DOOR DISCHARGE CONFIGURATIONS 30 FRONT DOOR DISCHARGE 30 ...

Страница 3: ...D 35 TRANSMISSION LUBRICATION IF EQUIPPED 36 FIELD OPERATION 37 GENERAL 37 CUTTING AND MIXING PROCEDURES 38 UNLOADING PROCEDURES 39 OPERATING HINTS 41 TRANSPORTING 42 STORAGE 43 TROUBLESHOOTING 44 GENERAL TROUBLESHOOTING 44 DRIVELINE TROUBLESHOOTING 45 STANDARD MODEL SPECIFICATIONS 50 STANDARD MODEL SPECIFICATIONS 51 ...

Страница 4: ...so JAY LOR reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERATOR S RESPONSIBILITY It is the Owner Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedur...

Страница 5: ... upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manuals service bulletins or if none which shall have been articles units parts...

Страница 6: ...r Dealer the Model Number and Serial Number of your JAY LOR Cutter Mixer Feeder when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of individual components and or assemblies will be required The Serial Number location required for servicing your JAY LOR Product is shown in Figure 1 For easy reference please write this information in t...

Страница 7: ... REFERENCE INFORMATION JAY LOR Model Number JAY LOR Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Serial Number Other Main Components e g Gearboxes Hydraulic Motors etc ...

Страница 8: ...nal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially ha...

Страница 9: ...achine and at least annually thereafter The most important safety device on this equipment is a SAFE OPERATOR It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them JAY LOR feels that a person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator ...

Страница 10: ...othing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting Attach securely to the tractor using a retainer on the drawbar pin and a safety chain Stay out of the mixing chamber and away from the auger when engine is running Keep others away Stay away from overhe...

Страница 11: ...lear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments HYDRAULIC SAFETY Make sure that all components in the hydraulic system are kept in good condition and are clean Replace any worn cut abraded flattened or crimped hoses or metal lines immediately Relieve pressure before working on hydraulic systems Do not attempt any makeshi...

Страница 12: ...to the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 15 km h 10 mph Reduce speed on rough roads and surfaces Always use hazard warning flashers on tractor when transporting unless prohibited by law Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrain...

Страница 13: ...ign backing paper SIGN OFF FORM JAY LOR Fabricating Inc follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the machine must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate o...

Страница 14: ...JAY LOR Operator s Manual 13 Trailer Units Model 3875 31000 SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE ...

Страница 15: ... on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY A B C A B C D E F G H H I J K A A C B H J K I D F ...

Страница 16: ... safe transport speed Use harzard flashers on tractor when transporting When repairing or servicing equipment refer to operator s manual To prevent serious injury or death ROTATING AUGER HAZARD Stay out of mixing chamber and away from auger when engine is running Keep others away Place all controls in neutral stop the engine set park brake relieve hydraulic pressure remove ignition key and wait fo...

Страница 17: ...IVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE DO NOT OPERATE WITHOUT DECAL D DECAL E NOTFORHIG HWAYTRAVEL DO NOT EXCEED 15 KM H 10 MPH MAX WHEN TRANSPORTING THIS EQUIPMENT WATCH YOURSTEP DECAL F DECAL G ROTATINGPARTHAZARD KEEP AWAY To prevent serious injury or death from rotating parts Place controls in neutral stop engine set park brake remove ignition ke...

Страница 18: ...g or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair To prevent serious injury or death from high pressure fluid HIG H PRESSUREFLUIDHAZARD To Avoid Injury Or Machine Damage When servicing machine use proper tools and equipment Refer to Operators Manual for instructions Secure conveyor discharge with lo...

Страница 19: ... action of feed rations A planetary gearbox located under each auger center post provides rotation to the auger The planetary gearboxes are equipped with a remote oil reservoir to display oil level and condition The input driveline is equipped with a shear bolt to protect the drivetrain against shock loads Some models may be equipped with a 2 speed transmission option which offers a selection betw...

Страница 20: ...anual 19 Trailer Units Model 3875 31000 A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B H G C D F Figure 2 Main Machine Components E ...

Страница 21: ...ness Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified pressure Torque wheel nuts to 180 ft lbs 8 Check that the auger rotates freely Remove all string twine or other entangled material 9 Check that the PTO driveline is locked to the tractor shaft and the gua...

Страница 22: ...without a 2 speed transmission The minimum horsepower that is required for a JAY LOR Model 31000 Cutter Mixer Feeder is 130HP with a 2 speed transmission or 160HP without a 2 speed transmission 2 PTO Shaft The tractor PTO Shaft must meet the following specifications 1000 RPM 21 spline 1 3 8 diameter or 1000 RPM 20 spline 1 3 4 diameter Important It is not recommended that shaft adaptors be used on...

Страница 23: ... of 1 remote hydraulic outlets with 5 GPM 19 L min at 2000 psi 13 750 kPa This circuit is required to supply hydraulic power to the discharge door 5 Drawbar Attachment The machine is designed with an adjustable clevis type hitch that provides a way to level the machine with a variety of drawbar heights Always attach with the tractor drawbar inside the clevis and adjust the clevis position to level...

Страница 24: ...curely fastened Typically the indicator slides down into the mounting bracket and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more information on mounting refer to the Weigh tronix manual included in this binder Most scale options configured in trailer applications use a single scale indicator The scale indicator is located on the fron...

Страница 25: ...JAY LOR Operator s Manual 24 Trailer Units Model 3875 31000 Power Cord Weighbar Cords x3 Figure 6 Adjustment of Scale Mounting Bracket Arm Assembly Figure 7 Typical Scale Indicator and Connections ...

Страница 26: ...ety and operational instructions and constraints pertaining to the battery to avoid injury or death Some models may be equipped with a second indicator referred to as the Remote Indicator This indicator is usually adjusted such that viewing from the loading equipment is permitted In most cases the remote indicator does not allow full access to weigh system parameters These are usually controlled f...

Страница 27: ... or Low Gear High Gear is a direct ratio speed 1 1 1000 RPM input speed will result in 1000 RPM output speed on the transmission Low Gear is a reduced speed 1 8 1 or available 1 3 1 Operating in Low Gear is beneficial when processing heavy loads or for reducing startup power required under load 1000 RPM input speed will result in 770 RPM or 556 RPM output speed on the transmission depending on whi...

Страница 28: ...ontrols in neutral set park brake and remove ignition key before dismounting 5 Adjust the length of the drawbar to give the appropriate dimension between the PTO shaft and drawbar pin hole Refer to Tractor Operator s Manual 6 Use the clevis on the hitch to level the machine 7 Use the jack to raise or lower the hitch pole to allign with the drawbar 8 Install the drawbar pin with provisions for a me...

Страница 29: ...ouplers into the remote hydraulic ports on the tractor Be sure that each hydraulic circuit on the machine matches up with the correct set of ports on the tractor Be sure to match the system with the desired control lever in the tractor 12 Connect the wiring harness and scale indicator power cord 13 Route the hoses and wiring harness along the hitch and secure in position to prevent entanglement wi...

Страница 30: ...s equipped with the machine On standard units the shear bolt is located on the machine end of the PTO shaft supplied with the machine On units equipped with the 2 speed transmission option the shear bolt is located directly behind the 2 speed transmission on the end of the driveshaft that connects to the output shaft of the transmission Figure 11 Shear Bolt Location Standard Driveline OUTPUT SHAFT...

Страница 31: ... height In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the speed of the conveyor and the ground speed of the machine when unloading Unloading Conveyor The conveyor must be greased on a regular basis as per the Maintenance Schedule When unloading the machine engage the conveyor before opening...

Страница 32: ...r side of the machine The conveyor is operated by using the controls on the tractor for left and right discharge The conveyor will reverse from its direction of discharge when the remote is moved to the opposite position CHAIN TIGHTENER ASSEMBLY 1 PER SIDE DISCHARGE CONVEYOR ASSEMBLY Figure 14 Chain Tightener Assembly DISCHARGE DIRECTION Figure 15 Dual Discharge Conveyor Assembly ...

Страница 33: ...uipment The collars are each different sizes and are stacked on the lift cylinder s stroke The number of lock collars used determines the lowering height of the wing Once the desired height is set the conveyor is lowered cylinder retracts until it bottoms on the lock collar s The hydraulic plumbing is designed such that at this point the hydraulic motor on the conveyor will engage Once the control...

Страница 34: ...OR Operator s Manual 33 Trailer Units Model 3875 31000 CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT Figure 17 Overview of Lock Collar System Operation ...

Страница 35: ...ween the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert the hydraulic pressure to the rear discharge door The rear door is then controlled from the tractor When the door is opened feed will be discharged from the machine onto the ground Important Always ensu...

Страница 36: ...d or components recommended by the manufacturer If a reservoir sustains any damage call your JAY LOR Dealer or Distributor immediately The acrylic reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At no time is the fluid level to be lower than the minimum recommended level as damage to the gearbox may occur If the fluid level is higher than t...

Страница 37: ...the sight glass the oil may overflow out of the breather Refer to the Maintenance and Service Information section for information on the lubricant specifications for your JAY LOR Cutter Mixer Feeder The transmission is equipped with a breather plug near the top of the assembly which must be attached to the transmission at all times This breather is removable to allow the filling of the transmissio...

Страница 38: ...with a full load in the mixing chamber places additional stress on the machine Even though it is designed to handle this stress repetitive startups under load may affect the service life of the machine If however due to circumstances it is required to restart the machine while loaded retract the restrictor blades all the way in order to decrease starting torque as much as possible Warning While lo...

Страница 39: ...d RPM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f Stop engine if required 7 Emergency Stopping If an emergency should arise disengage PTO turn hydraulics off stop forward motion and stop engine immediately 8 Loading Feed Rations a Position the mixer w...

Страница 40: ...key removed and all moving parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1 Transport the machine to the feeding area 2 If not already done engage the PTO to start auger rotation 3 For models equipped with front discharge Use a combination of the opening of the unloading doo...

Страница 41: ...f all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unpluggging Although plugging or clogging of material can occur in several ways the list identifying ways for plugging or clogging to occur includes but is not limited to a Unloading door b Return end of conveyor on left rig...

Страница 42: ...ts into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the bucket on the loader to control the amount of material being added to the machine Watch the weight indicator to know exactly how much of each ingredient you are adding 3 Operate the auger for 3 to 5 m...

Страница 43: ...seen by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transported for long distances when the mixing chamber is fully loaded Transporting will compact the mixture and can make startup difficult 7 Always use hazard flashers on the tractor when transporting unles...

Страница 44: ...valves Tighten any loose fittings Replace any hose that is cut nicked or abraded separating from the crimped fitting 4 Inspect auger and knives for damaged or broken components Repair or replace components as required 5 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing 6 Raise the conveyor to its maximum height and insta...

Страница 45: ...r machine ready PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conveyor doesn t move Insufficient oil flow Cold temperatures Conveyor slats frozen down Conveyor jammed Increase oil flow at tractor or flow divider Warm machine before operating Check oil level in tract...

Страница 46: ...owing section lists common problems causes and solutions to the problems you may encounter with the driveline components found on your JAY LOR Cutter Mixer Feeder Refer to the Maintenance and Service Information Section for the regular service requirements for these and other related components ...

Страница 47: ...LE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOIDABLE DAMAGES QUICK DISCONNECT YOKE SLIDE COLLAR TYPE Quick disconnect yoke slide collar tight or completely seized Quick disconnect yoke slide collar damaged or broken Quick disconnect slide collar da...

Страница 48: ...defective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS YOKE Yoke ears distorted Overload caused by high starting and peak torques Engage P T O more carefully Use appropriate shear bolt Replace defective yo...

Страница 49: ...inuous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Excessive continuous torque and or excessive working angle Inadequ...

Страница 50: ...ment Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement Avoid excessive angle during cornering or when lifting or lowering the implement Replace damaged guard cones Guard cone in contact with components on the tractor and or implement Excessive angularity...

Страница 51: ...mplement Hub w Grease Lubrication or 11 000 lb Farm Implement Hub w Oil Bath Lubrication Conveyor Assembly Width and Type 36 wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev Drivetrain PTO Shaft 8 1000 RPM operating speed w shear bolt protection 1 3 8 dia 21 spline hookup to tractor or 8 1000 RPM operating speed w shear bolt pr...

Страница 52: ...Implement Hub w Grease Lubrication or 11 000 lb Farm Implement Hub w Oil Bath Lubrication Conveyor Assembly Width and Type 36 wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev Drivetrain PTO Shaft 8 1000 RPM operating speed w shear bolt protection 1 3 8 dia 21 spline hookup to tractor or 8 1000 RPM operating speed w shear bolt p...

Страница 53: ... From _______________________ City _____________________ Phone _______________________ State Prov _____________________ Fax _______________________ Zip Postal Code _____________________ PRODUCT INFORMATION JAY LOR Model ___________________ Serial _____________________ Dealer _____________________________ Date of Purchase _____________ SUGGESTIONS COMMENTS Would you like JAY LOR to Fax or Mail you ...

Страница 54: ...rom bales while bale is on the ground and before the bale is placed into mixer MUST BE REMOVED 2 The operator viewing stand is NOT to be used in any way for the removal of twine 3 Post this notice in a prominent location and advise all mixer operators accordingly Put Safety First ...

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