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Page 55

Appendixes

Appendix 1: Wiring diagram

Wiring diagram 1 - MIG160/MIG200

Note! Some models do not support PCB2 and 9-pin aviation socket. Please confirm with the
seller whether the machine supports this function before purchasing.

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Содержание MIG160PFC

Страница 1: ...Copyright 2022 Shenzhen JASIC Technology Co Ltd MIG160PFC MIG160 MIG200PFC MIG200 MIG250PFC MIG250 IGBT INVERTER WELDER...

Страница 2: ...and international standards and that this product conforms to EN60974 1 International Safety Standard The relevant design scheme and manufacturing technology adopted in this product are protected by...

Страница 3: ...26 6 2 Barcode display 32 6 3 Restore factory settings 32 6 4 Welding engineer mode functions 34 7 Welding function operation 36 7 1 MIG operation 36 7 2 MMA operation 42 7 3 Lift TIG operation 44 7 4...

Страница 4: ...afety please read this manual carefully before installing and operating this JASIC equipment Pay extra attention to all content marked with All operations must be carried out by professional suitably...

Страница 5: ......

Страница 6: ...er on the machine Electric shock May cause serious injury or even death The equipment should be installed by a qualified person and in accordance with current standards in operation It is the user s r...

Страница 7: ...terial to cool before touching it or placing it in contact with combustible or flammable material Do not work in atmospheres with high concentrations of combustible fumes flammable gases and dust Alwa...

Страница 8: ...ter first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting...

Страница 9: ...ed 1 When the operator s movement is limited by the surroundings for example the operator can only bend his knees barefoot or lie down during operation the operator shall practice proper insulation an...

Страница 10: ...ms Overheat protection indicator Overcurrent protection indicator VRD function indicator MMA mode MIG mode Lift TIG mode Welding mode switching Mixed gas welding 80 argon 20 CO2 of carbon steel Mixed...

Страница 11: ...ng wire diameter MIG Lift TIG 2T operation MIG Lift TIG 4T operation MIG push torch MIG spool torch Other function switching Remote controller MIG synergic function Inching wire feeding function Gas c...

Страница 12: ...ications These inverter welders support DC MIG DC MMA and Lift TIG welding modes and can be widely used to weld various metals The unique electrical structure and zoning diversion type air passage des...

Страница 13: ...fan and reduces accumulation of dust inside the machine Parameters are automatically saved before shutdown and the settings are restored after starting again Factory settings parameter restore functio...

Страница 14: ...11 26 Wire feed speed range MIG m min 2 18 2 15 2 14 Output current range MIG A 30 250 30 200 30 160 Output current range Lift TIG A 5 250 5 200 5 160 Output current range MMA A 20 220 20 180 20 140 A...

Страница 15: ...CV Pollution level Grade 3 Grade 3 Grade 3 Item Unit MIG160PFC MIG200PFC MIG250PFC Parameters Model MIG250PFC MIG200PFC MIG160PFC Input voltage VAC AC230V 15 AC230V 15 AC230V 15 Input frequency Hz 50...

Страница 16: ...efault 0 60 30 by default No load voltage V 65 67 67 VRD voltage V 10 1 10 1 10 1 Rated working voltage V 26 5 MIG 20 TIG 28 8 MMA 24 MIG 18 TIG 27 2 MMA 22 MIG 16 4 TIG 25 6 MMA Efficiency 230V 84 88...

Страница 17: ...connections shall be made with the power supply is turned off Warning Electric shock may cause death after power failure there is still a high voltage on the equipment do not touch the live parts on...

Страница 18: ...IG200PFC series Front panel view Rear panel view a Power switch b Input power cord c Inlet nozzle of gas valve d Positive polarity e Negative polarity f Central socket g Polarity changeover connector...

Страница 19: ...l view Rear panel view a Power switch b Input power cord c Inlet nozzle of gas valve d Positive polarity e Negative polarity f Central socket g Polarity changeover connector h 9 pin aviation socket op...

Страница 20: ...fied input voltage range 2 Ensure that the power switch is turned off 3 Connect the input power cord to the input terminal or plug the power cord into the corresponding socket if any and ensure a good...

Страница 21: ...lux cored self shielded welding which uses DCEN these welders generally use DCEP for other gas shielded welding types 1 Ensure that the power switch of the welder itself is turned off 2 Insert the tor...

Страница 22: ...the negative polarity socket on the front panel of the welder and tighten it clockwise 5 Insert the polarity changeover connector into the positive polarity socket on the front panel of the welder and...

Страница 23: ...eaking DCEP is recommended for basic electrodes i e electrode connected to the positive polarity while no special provisions are made for acid electrodes 1 Ensure that the power switch of the welder i...

Страница 24: ...nto the negative polarity socket on the front panel of the welder and tighten it clockwise Note The positive and negative polarities should not be reversed as this will prevent normal welding operatio...

Страница 25: ...te controller before installation 5 7 Installation of wireless receiver module optional Installation of wireless receiver module 1 Remove the wireless remote controller plug cover shown in above left...

Страница 26: ...s relevant functions before purchasing a Parameter display A b Parameter display B c Welding mode selector d Welding type selector e Welding wire diameter selector f MIG Lift TIG operation mode select...

Страница 27: ...d by default b Parameter display B Parameter display B is used to display the voltage inductance arc force and burn back time 1 When not welding the preset value of current parameter is displayed If n...

Страница 28: ...er for the welding type 2 If the corresponding welding wire diameter indicator is on it indicates that the welding wire diameter has been selected f Selection of 2T 4T operation mode 1 In MIG or Lift...

Страница 29: ...hen not welding press and hold the panel remote control function button and the pairing button of the wireless remote control at the same time to pair the wireless remote controller in 2 seconds Durin...

Страница 30: ...to enable the function and release the key to disable it 2 If the indicator is on it indicates that the inching feeding is enabled to start wire feeding and the wire feed speed depends on the preset v...

Страница 31: ...ea n Protection alarm indicators If the overheat indicator is on it indicates that the welder is in overheat protection and has stopped output Do not turn off the machine Wait for a while and then con...

Страница 32: ...senting the date 5 XY X and Y represent the 6th and 7th digits letters of the digital barcode respectively 6 XY X and Y represent the 8th and 9th digits letters of the digital barcode respectively 7 X...

Страница 33: ...13V 13V Inductance 0 0 0 Pre flow time 0 1S 0 1S 0 1S Post flow time 0 5S 0 5S 0 5S Welding voltage 19 0V 19 0V 19 0V Wire feeding speed 5m min 5m min 5m min Crater voltage 19 0V 19 0V 19 0V Crater fe...

Страница 34: ...nfiguration values Back end parameter function Parameter no Default value Function definition Response time of standby function F01 10 Can be set to four values 0 5 10 or 15 1 0 indicates that the sta...

Страница 35: ...wire feed speed of MIG can be set to 0 1 2 or 3 1 0 indicates that the slow wire feed function is disabled 2 1 2 or 3 indicate that the slow wire feed speed is 1 3 1 2 or 2 3 of the current set speed...

Страница 36: ...power supply is turned off the output voltage of the machine may continue for a period and then drop slowly Please do not touch the conductive part of the output before the panel is extinguished 7 1...

Страница 37: ...ack 1 Use Parameter Adjustment Knob A to set the Wire Feed Speed 2 Use Parameter Adjustment Knob B to set the Welding Voltage 3 Press Parameter Adjustment Knob B to switch display of Welding Voltage W...

Страница 38: ...ic enabled Setting welding current Setting wire feed speed Setting plate thickness 1 Press Parameter Adjustment Knob A to switch display of Welding Current Wire Feed Speed and Plate Thickness and set...

Страница 39: ...onnecting the digital torch with the welder select Push Torch of the welding torch type 2 Enable the remote control function 3 Use the keys on the digital torch to adjust the Wire Feed Speed Welding C...

Страница 40: ...is no potentiometer on the spool torch the Spool Torch is selected and the remote control function is enabled the current will be unable to be adjusted Note Some models do not support spool torch fun...

Страница 41: ...put voltage Wire feed Welding current Pre flow No load voltage Anti stick time Post flow supply time Slow wire feed Welding Welding current Wire feed Output voltage Gas supply Torch trigger Pre flow N...

Страница 42: ...on the power switch Same as 7 1 1 7 2 2 Select welding mode Setting MMA welding current Setting arc force Press the Welding Mode Selection key to select MMA mode 7 2 3 Set MMA parameters 1 Use Parame...

Страница 43: ...er Name Setting range of Arc Force and Hot Start Current MIG250PF C MIG250 MIG200P FC MIG200 MIG160P FC MIG160 1 Arc force 0 100A 2 Hot start current Preset to 30A 0 60A available on user menu During...

Страница 44: ...ction 7 1 1 7 3 2 Select Lift TIG welding mode Lift TIG mode Press the Welding Mode Selection key to select Lift TIG mode 7 3 3 Set welding parameters Use Parameter Adjustment Knob A to set the Weldin...

Страница 45: ...ing I U U0 UVRD Lift TIG process Note When starting arc the short circuit time exceeds 2s the welder turns off the output current and it is necessary to lift the welding torch and short circuit the tu...

Страница 46: ...lding key knob operation pressing the torch trigger or operating the paired and valid remote controller etc 3 For safety and convenience the machine will not enter standby state in MMA mode 7 5 Functi...

Страница 47: ...rate and repair times of the machine so as to lengthen service life of the machines Period Maintenance item Daily examination Check the condition of the machine mains cables welding or cutting cables...

Страница 48: ...low or the fan has been damaged If the temperature is too low let the machine work for a period of time and the temperature in standby will rise and it will rotate normally If it is still not working...

Страница 49: ...t to remove Low arc force Increase the arc force Hot electrode holder The rated current of the electrode holder is too low Change the electrode holder with a higher current one Arc is easily interrupt...

Страница 50: ...o less than 5L min no matter how small the current 3 Check whether the gas path is leaking or whether the gas purity is too low 4 Check whether there is strong ambient air flow in the environment Arc...

Страница 51: ...tage remains too high check the power grid voltage and wait for the grid to be normal before welding If the grid voltage is normal and the alarm persists contact professional maintenance personnel E34...

Страница 52: ...t The nozzle is blocked resulting in gas pores The arc voltage is too low The arc is broken the wire wanders and welding spatter is generated It affects the line of sight making it difficult to observ...

Страница 53: ...onents according to the type of materials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on Waste Electrical and Electronic Equipment states the electrical equipme...

Страница 54: ...rd faults according to the common malfunction analysis and solution checklist To repair or replace the device contact a local dealer Please use accessories or consumables provided by Shenzhen JASIC Te...

Страница 55: ...xes Appendix 1 Wiring diagram Wiring diagram 1 MIG160 MIG200 Note Some models do not support PCB2 and 9 pin aviation socket Please confirm with the seller whether the machine supports this function be...

Страница 56: ...Page 56 Wiring diagram 2 MIG160PFC MIG200PFC Note Some models do not support PCB2 and 9 pin aviation socket Please confirm with the seller whether the machine supports this function before purchasing...

Страница 57: ...Page 57 Wiring diagram 3 MIG250 Note Some models do not support PCB2 and 9 pin aviation socket Please confirm with the seller whether the machine supports this function before purchasing...

Страница 58: ...Page 58 Wiring diagram 4 MIG250PFC Note Some models do not support PCB2 and 9 pin aviation socket Please confirm with the seller whether the machine supports this function before purchasing...

Страница 59: ...Page 59 Appendix 2 List of common spare parts List of common spare parts 1 MIG160 MIG200...

Страница 60: ...51 51000703 Secondary rectifier thermal resistor 1 27 51000471 Power switch 1 33 51000691 Hall sensor 1 Standard SN Material code Name Quantity SN Material code Name Quantity 2 10021855 Quick socket...

Страница 61: ...Page 61 List of common spare parts 2 MIG160PFC MIG200PFC...

Страница 62: ...51000711 Gas valve 1 48 51000706 Thermal resistor 1 27 51000471 Power switch 1 33 51000691 Hall sensor 1 Standard SN Material code Name Quantity SN Material code Name Quantity 2 10021855 Quick socket...

Страница 63: ...Page 63 List of common spare parts 3 MIG250...

Страница 64: ...r light board 1 14 51001816 Fan small 1 37 51000966 Central socket 1 15 51000778 Fan large 1 38 51000967 Wire feeder 1 16 51001003 Main board 1 44 51000962 Gas valve 1 21 10084574 Hall sensor 1 55 510...

Страница 65: ...der light board 1 14 51001816 Fan small 1 37 51000966 Central socket 1 15 51000778 Fan large 1 38 51000967 Wire feeder 1 16 51001003 Main board 1 51000962 Gas valve 1 21 10084574 Hall sensor 1 55 5100...

Страница 66: ...Page 66 List of common spare parts 4 MIG250PFC...

Страница 67: ...r light board 1 14 51001816 Fan small 1 37 51000975 Central socket 1 15 51000778 Fan large 1 38 51000974 Wire feeder 1 16 51001013 Main board 1 44 51000962 Gas valve 1 21 10084574 Hall sensor 1 54 510...

Страница 68: ...er light board 1 14 51001816 Fan small 1 37 51000966 Central socket 1 15 51000778 Fan large 1 38 51000967 Wire feeder 1 16 51001013 Main board 1 44 51000962 Gas valve 1 21 10084574 Hall sensor 1 54 51...

Страница 69: ...tion Name Material code Unit Quantity 1 Earth clamp 300A 16mm2 KDP70A 3M 10085594 Pcs 1 2 MIG welding torch MB 15 3M BINZEL 10019692 Pcs 1 3 Hose clamp 9 16mm lead free 10057339 Pcs 2 Parts of MIG250...

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