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Jandy Lite2, Инструкция по установке и эксплуатации

"Jandy Lite2" - это эффективный газовый нагреватель для бассейнов. Для подробной информации о его установке и эксплуатации, загрузите бесплатно "Installation And Operation Manual" с нашего сайта. Этот руководство в формате PDF доступен для загрузки на manualshive.com. Узнайте больше о продукте прямо сейчас!

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Page 36

NOTE: To supply the correct part it is important that
you state the model number, serial number and type
of gas when applicable. This information is on the
rating plate inside the heater.

11.2 Parts List

The following three pages contain a parts list,

general exploded view and detailed exploded views to
aid in parts identification. Please refer to these pages
when ordering parts for your Lite2 pool/spa heater.

MAIN GAS ASSEMBLY

1

Burner Tray Assy,  NAT  -

125-400 R0316901-05

1

Burner Tray Assy,  LPG  -

125-400 R0319501-05

2

Burner Tray, Shelf Only

125-400 R0317001-05

3

Gas Valve,  NAT -

All

R0317100

3

Gas Valve,  LPG -

All

R0319600

4

Gas Orifice, NAT 0 - 3,000 ft alt. (EA.) 

(Note 1)

All

L0032200

4

Gas Orifice, LPG 0 - 5,000 ft alt. (EA.) 

(Note 2)

All

L0032900

5

Anti-Rotation Bracket

All

10835900

6

Burner, Main

All

L0052300

7

Burner Manifold

125

L0052200

7

Burner Manifold

175

L0006300

7

Burner Manifold

250

L0006400

7

Burner Manifold

325

L0006500

7

Burner Manifold

400

L0006600

ELECTRICAL SYSTEM

8

Temperature Control Assembly

 - LD

All

R0011700

9

Wire Harness Assembly

All

10457800

10

Plate Assembly

All

10594600

11

Knob, Single Bar

All

R0099900

12

Temperature Control Label

All

H0166500

13

Temperature Sensor

All

R0011800

14

Protector Sleeve, Bulb

All

10444900

15

"O" Ring, Temperature Control Bulb

All

E0116400

16

Thermostat Knob, Black

All

R0010700

17

Stop Plate, "Temp-Lok"

All

10583100

18

Temperature Control Gasket

All

S0070000

19

Bezel

All

S0069800

20

Stop Plate Screw (Not Shown)

All

F0033300

21

Temperature Sensor Retainer Bracket

All

10447300

22

Retainer Bracket Screw

All

F0009100

23

Pressure Switch & Siphon Loop Assembly (2 PSI) All

R0097600

24

Pressure Switch, 2 PSI

All

R0013200

24

Pressure Switch, 1 PSI

All

R0011300

24

Pressure Switch, 1-10 PSI

All

R0015500

25

Siphon Loop Assembly

All

R0057800

26

High-Limit Switch Assembly

All

R0023200

27

High-Limit Switch,  135° F

All

R0022700

28

High-Limit Switch,  150° F

All

R0023000

29

High-Limit Switch Retainer Boot

All

S0098900

30

High-Limit Switch Wire Harness

All

10419300

31

High-Limit Switch Retainer Clip

All

10418400

32

High-Limit Switch Cover

All

10418300

33

Fusible Link Assembly

All

R0012200

34

Fusible Link Bracket

All

10479900

35

Terminal Block

All

R0097800

36

Ignition Control Assembly

All

R0344600

37

Ignition Control

All

R0408100

38

Harness Assembly (Not Shown)

All

R0059800

39

Transformer (115V/220V-24V) (Not Shown)

All

R0061100

40

Ignition Control Panel (Not Shown)

All

10451200

41

In-Line Fuse Assembly (Not Shown)

All

10480000

42

Ignitor

All

R0317200

VENT SYSTEM

43

Top Enclosure

125-400 R0343401-05

44

Top Filler Plate

125-400 R0343701-05

45

Rainshield Kit

125-400 R0318301-05

46

Flue Collector Assembly

125-400 R0316401-05

47

Outdoor Vent Cap

125-400 10561501-05

48

Indoor  Drafthood

125-400 10561401-05

49

    Flue Transition Plate

125-400 10861901-05

50

    Adapter Plate

125-400 10535301-05

50

    Clip

All

10211000

52

Flue Collector Hold Down Clamp

All

10726000

WATER SYSTEM

53

Inlet/Outlet Header,  2"

All

R0056400

53

Inlet/Outlet Header, Bronze, 2"

All

R0016800

54

Return Header (Includes set of 9 gaskets)

All

R0058300

54

Return Header, Bronze (Includes set of 9 gaskets)All

R0054600

55

Header Bolt Assembly (Set of 8)

All

R0057000

56

Bolt for Headers, 2 1/2"

All

F0046100

57

Washer for Headers

All

F0011100

58

Nut for Headers

All

F0003100

59

Header Gasket Assembly  (Set of 18)

All

R0050800

60

Flange & Gasket Assembly  (Set of 2 )

All

R0055000

61

Flange, 2"

All

10573500

62

Flange Gasket, 2"

All

S0078000

63

Flange Sleeve, 2"

All

S0078200

64

Flange Bolt

All

F0031700

65

Flange Gasket, 1 1/2 - 2"

All

S0078100

66

Rubber Grommet for Drain Plug

All

R0316300

67

Grommet, Slitted (Not Shown)

All

S0071100

68

Brass Connector Body

All

P0019701

69

Brass Drain Plug 1/4"

All

P0026800

70

Brass Plug, 3/4"

All

P0027000

71

By-Pass Assembly w/o spring (Iron Cap)

All

R0013100

71

By-Pass Assembly with spring (Bronze Cap)

125-400 10701401-05

72

By-Pass Valve Rod

All

S0079800

73

Brass Nut (For Rod)

All

F0048400

74

By-Pass Valve Disc

All

R0011500

75

By-Pass Valve Control Cap (Iron)

All

10452200

75

By-Pass Valve Control Cap  (Bronze)

All

10557400

76

Control Cap Bolts (2 Required)

All

F0041600

77

By-Pass Valve Spring, Purple

125

S0079900

77

By-Pass Valve Spring, White

175

S0061400

77

By-Pass Valve Spring, Red

250

S0061300

77

By-Pass Valve Spring, Blue

325

S0061200

77

By-Pass Valve Spring, Black

400

S0070100

78

By-Pass Valve Gasket

All

R0011400

79

Heat Exch. Tube Assy. (Incl. set of 18 gaskets) 125-400 R0018101-05

80

Heat Exchanger Baffle  (8 Required)

125-400 10697401-05

81

Baffle Retainer

All

S0083900

82

Heat Exchanger Support Clip (2 Required)

All

10457000

83

Flow Restrictors (2 Required) (Not Shown)

125

S0000300

84

Heat Exchanger End Baffles (2 Required)

125-400 R0332301-05

FIREBOX COMPONENTS

85

Complete Combustion Chamber Assy.

125-400 R0316701-05

JACKET COMPONENTS

86

Door with Latch

125-400 R0343601-05

87

Jacket Assembly,  Less Top Assembly

125-400 R0343501-05

88

Gap Closure, Inlet/Outlet

All

R0344300

89

Gap Closure, Return

All

R0344400

90

Button Plug, 1-3/4"

All

F0035300

91

Button Plug, 7/8"

All

F0032300

92

Button Plug, 2" (With hole for gas line)

All

F0056600

OPTIONAL COMPONENTS

Non Combustible Base

125-400 10521701-05

Pressure Relief Valve 3/4" NPT, 75 PSI

All

R0040400

Touch Up Spray Paint, Grey

All

R0335800

Flame Sense Rod, Retrofit

All

R0334300

Igniter Condensate Shield, Retrofit Kit

All

R0334200

Notes:
1.  For altitudes 2,000 Ft above sea level, call factory for orifice size.
2.  For altitudes 5,000 Ft above sea level, call factory for orifice size.

Key

     Model     Order

No

       Description

      No

 Part No.

Key

     Model     Order

No

       Description

      No

 Part No.

Содержание Lite2

Страница 1: ......

Страница 2: ...ators Ozone Generators and Sanitizing Checmicals 16 SECTION 6 Electrical 6 1 MainPower 17 6 2 Bonding 17 6 3 Auxiliary Time Clock Wiring 17 6 4 RemoteOperation 19 SECTION 7 Operating Instructions 7 1 NormalOperations 19 7 2 Start Up 19 7 3 LightingandShutdownProcedures 21 7 4 Turning the Heater On Off and Setting the temperaturecontrol 21 7 5 Water Pressure Switch Adjustment 23 7 6 TemperatureRise...

Страница 3: ...ts suivants pour Cuves Thermales tel que recommandés par la Commission U S de Sécurité des Produits pour les Consommateurs devraient être respectés lors de l utilisation du spa WARNING The U S Consumer Product Safety Commission warns that elevated water temperature can be hazardous Consult heater operation and installation instructionsforwatertemperatureguidelinesbefore settingtemperature AVERTISS...

Страница 4: ...e all warranty claims to an authorized Jandy representative or directly to the factory Claims must include the heater serial number and model this information can be found on the rating plate installa tion date and name of the installer Shipping costs are not included in the warranty coverage The warranty does not cover damage caused by improper assembly installation operation or field modificatio...

Страница 5: ...Section 2 3 3 Non combustible bases are available from your Jandy distributor 4 A factory approved vent cap for all outdoor installations where wind conditions may cause downdrafting Vent caps are available from your Jandydistributor 1 7 Specifications 1 7 1 General Specifications 1 InstallationLocation Certified for use In the USA Natural Gas Indoor and Outdoor LP Gas OnlyOutdoor In Canada Natura...

Страница 6: ... les espaces adjacents occupés 2 1 Introduction Install the Lite2 heater vent caps and drafthoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of the appropriate national code see Section 1 4 Codes and Standards All gas fired products require correct installation Table 1 Altitude Designations for the Lite2 Heater to assure sa...

Страница 7: ...low the pool surface a leak from any component can cause large scale water loss or flooding Jandy Pool Products Inc cannot be responsible for such water loss or floodingorresultingdamage ATTENTION Lorsque l équipement d une piscine est situé sous la surface de l eau une fuite provenant de n importe quel élément peut causer une perte d eau importante ou une inondation Jandy Pool Products Inc n est ...

Страница 8: ...noncombustible base assembly available from Jandy is used See the heater rating plate or the Parts List Section 11 of this manual for the appropri Note Clearances listed in Table 2 are manufacturer s tested values These are given as minimum values Where local and national codes apply and values are different than those listed in Table 2 use the greater value to ensure safe operation Refers to side...

Страница 9: ...1 5 m above the top of the heater and the structure should not overhang the heater more than 12 inches 0 30 m The area under the overhang must be open on three sides This prevents combustion gases from being diverted into living areas through doors windows or gravity inlets Ne pas installer ce chauffe piscine sous une saillie mesurant moins de 5 pi de hauteur La partie sous la saillie doit être ou...

Страница 10: ...y that the room in which a heater is installed should be provided with two permanent air supply openings one within 12 inches 305mm of the ceiling the other within 12 inches 305mm of the floor All indoor installations must have openings to outside air for combustion ventilation and dilution of flue gases from inside the building see Figure 4 and Table 3 Jandy Pool Products Inc does not recommend i...

Страница 11: ...combustion Le fait de laisser des matières corrosives se mélanger à l air de combustion risque de réduire le cycle de vie de l appareil de chauffage et de compromettre son fonctionnement 3 2 Vent Pipe Sizing and General Installation 3 2 1 Outdoor Installations Foroutdoorinstallations exhaustventingconsid erations will determine the placement of the heater See Section 2 3 4 If the heater cannot be ...

Страница 12: ...liance from firing in the event of a blocked vent Refer to ANSI Z223 1 or in Canada to CAN CSA B149 1 for more informationonmultipleventing SECTION 4 Gas Connections 4 1 Gas Supply and Piping Review the following general instructions before continuingtheinstallation WARNING The Lite2 pool and spa heaters are designed for use with either natural gas or LP gas Check the rating plate on the inner pan...

Страница 13: ...0 65 Sp Gr and are based on 1 2 inch 13mm water column pressure drop Check supply pressure with a manometer and local code requirements for variations For liquefied petroleum gas reduce pipe diameter one size but maintain a 3 4 inch 19mm minimum diameter 2 Check supply pressure and local code requirements before proceeding with work 3 Pipe fittings must be considered when determining gas pipe sizi...

Страница 14: ...ing a manometer to the pressure port on the outlet side of the valve You will need to remove the 1 8 NPT protective plug form the port and install the appropriate 1 8 NPT fitting to connect your manom eter The pressure will be zero when the heater is not running When the heater is operating the manifold gas pressure should be 4 0 WC for natural gas heaters and 9 0 WC for LP gas heaters To adjust t...

Страница 15: ...l feeder to prevent back siphoning of chemically saturated water into the heater where it will damage the compo nents 5 3 Automatic Flow Control Valve The inlet outlet header of the Lite2 comes equipped with an automatic flow control valve The automatic flow control valve maintains the proper flow through the heater at rates up to approximately 125 Gallons Per Minute GPM 474 liters per minute LPM ...

Страница 16: ... coil them on the heat ex changer 9 Unscrew the brass compression fitting securing the pressure switch to the inlet outlet header Remove tube from header and gently bend it out of the way 10 Loosen the screw securing the temperature sensing bulb retainer bracket Slide the retainer bracket off the bulb flange and remove the bulb from the header see Figure 9 Pull pressure switch tube through the hol...

Страница 17: ... Reinstall the drain plugs and tighten securely Replace jacket plug grommets 21 Install the flue collector assembly Be sure the front and rear panels of the flue collector are installed into the grooves on the front and rear combustion chamber heat shield panels Be sure the sheet metal panels are not pinching any wires 22 Attach the flue collector hold down clamps to the clips located under the tw...

Страница 18: ...s plumbed so that any hot water is directed safely away from any public areas and away from any area occupied during servicing 5 7 Auxiliary Components Chlorinators Ozone Generators and Sanitizing Chemicals The Lite2 heater is manufactured with materials that are not compatible with high concentrations of ozone chlorine bromine or other sanitizing chemi cals Heater damage caused by excessive chemi...

Страница 19: ...d IGN 120 Electrical wiring must be in accordance with the latest edition of the National Electric Code NEC ANSI National Fire Protection Association NFPA 70 unless local code requirements indicate otherwise In Canada the Canadian Electric Code CEC CAN CSA C22 1 applies To wire the Lite2 model LD heater to a 120V or 240V 60 Hertz Hz electrical source 1 Remove the screw located to the lower right s...

Страница 20: ...Page 18 Figure 16 LD Connection Schematic Wiring Diagram ...

Страница 21: ...nd OFF function of the control but does not allow for temperature adjustments Consult with the Jandy Service Department with questions about installing remotes other than Jandy brand remotes SECTION 7 Operating Instructions 7 1 Normal Operation The Lite2 model LD heater is capable of auto matic operation based on a call for heat at a preset temperature The heater has an internal safety system whic...

Страница 22: ...z votre tête et votre visage loin du brûleur pour éviter tout risque de blessure Be sure that there is water in the pool and that the surface level is above the skimmer or other inlet of the pool s filter system Confirm that pool water is flowing normally through the pool system and equipment With any new pool or spa installation operate the filter pump with the heater off long enough to completel...

Страница 23: ...ual temperature controls which allows two different temperature settings selected by the rotary switch in the middle of the panel One control can be set for normal use and the other for standby or one can be set for pool and the other for a spa Placing the rotary switch in the Figure 17 Temperature controls middle turns off the heater see Figure 17 Once the heater has been completely installed set...

Страница 24: ...ivée de courant de l appareil s il doit subir une réparation 3 Tourner le bouton de commande du gaz dans le sens horaire jusqu à OFF 4 Remettre le panneau d accès aux commandes 1 STOP Read the safety information above on this label 2 Set the thermostat for POOL and SPA to 70 F 21 C or the lowest possible setting and switch the controller mode to OFF 3 Turn off all electric power to the appliance 4...

Страница 25: ...the POOL and SPA temperature controls to the Max position 3 Turn filter pump on If a two speed pump is used make sure it is at high speed NOTE If using a two speed pump the heater should not be allowed to fire on low speed 4 Set the rotary switch to either POOL or SPA The heater should start 5 Pry out the top rubber dust plug on the top of the pressure switch 6 Use a 7 32 inch 5 55 mm Allen wrench...

Страница 26: ...re rise is within the correct range complete the procedure as follows a Turn heater OFF b Wait 3 minutes turn filter pump OFF c Remove thermometer and Pete s plug d Replace the drain plug 7 7 Adjusting the Manual Bypass Valve If a manual bypass valve is installed use the following procedures to adjust the bypass valve 1 Clean pool filter 2 Remove drain plug located on the inlet outlet header of th...

Страница 27: ...egrees Celsius C ATTENTION Ne faites pas fonctionner cet appareil à l extérieur à des températures inférieures à 20 degrés Fahrenheit o F 7 degrés Celsius o C 8 2 1 Spring and Fall Operation During periods when the pool is only going to be used occasionally turn the temperature control down to the MIN setting This prevents the pool water from becoming chilled and minimizes the time required to rai...

Страница 28: ...Pool Products Inc recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested for your inspection 1 Keep the top and surrounding area of the heater clear of all debris 2 Keep the area around and beneath the heater clean and free of all combustible materials such as paper leaves etc 3 Do not store or use g...

Страница 29: ...e in color b 1 to 4 inches 25mm to 102mm above burner surface see Figure 21 7 Inspect the gas and electronic controls including the following a High temperature limit switch b Water pressure switch c Automatic gas valve d FusibleLink e Temperature control f Control circuit fuse 8 Perform a temperature rise test in accordance with Section 7 6 9 If the heater is equipped with a pressure relief valve...

Страница 30: ...ommended range of temperature rise If temperature rise is above the maximum recommended increase pipe size or pump capacity or locate obstruction Check for closed valve in system 8 Heater condensing A Low water temperature A Flue product moisture will condense at the start up until the heater water temperature reaches the normal operating conditions 9 Pressure relief A Restriction in water flow sy...

Страница 31: ...eater operation Confirm that the LD heater control switch is set to either POOL or SPA and that the temperature control knob is set high enough to make the heater operate Make sure the pump is operating that the filter and strainers are not clogged that there are no mis positioned water valves that the gas is not shut off and that time clocks are properly adjusted Also be sure that there is no blo...

Страница 32: ... either senses excessive temperature burner operation is interrupted 6 Water Pressure Switch This control senses whether or not water is available to the heater by measuring back pressure inside of the heat exchanger If the pool water pump fails or the water filter is blocked the pressure switch prevents operation of the burner 7 Fusible Link This is a single use switch which detects abnormal temp...

Страница 33: ...voltages measured do not fall within the limits shown in Table 13 then there is a problem with the power supply circuit board and the board must be replaced 10 4 2 Controller The controller must be operational in order to check the control circuits of the heater The filter pump must be running to during the remainder of the troubleshootingprocedure 10 4 3 Control Circuit Troubleshooting The heater...

Страница 34: ...nnection where the white wire from the high limit is connected test point 6 The meter should read within the range of 20 28 VAC If there is no voltage the time clock switch or other external interlock may be mis adjusted mis connected or defective Correct this external problem 10 4 4 Limit Switches Since the limit switches are not easily accessible you can check the voltage going into the componen...

Страница 35: ...the temperature control is faulty Proceed with the following sections to test the components 10 4 6 3 Temperature Sensor Remove the temperature control panel from the bezel on the front of the heater to gain access to the temperature sensor connections The temperature sensor is a 0 20 000 ohm thermistor Set your ohmme ter to the 0 20K range The meter readings will depend on the temperature of the ...

Страница 36: ...cuit WARNING The igniter power supply circuit board and some terminals of the ignition control utilize 115V or 230V powerandrequireappropriateservicingprecautions Note that wires and terminals of these components may be hot even when the component is not operating AVERTISSEMENT Le dispositif d allumage le circuit d alimentation électrique et certaines bornes de la commande d allumage utilisent une...

Страница 37: ...Model LD Pool and Spa Heater Page 35 Figure 23 Trouble Shooting Test Points ...

Страница 38: ...01 05 47 Outdoor Vent Cap 125 400 10561501 05 48 Indoor Drafthood 125 400 10561401 05 49 Flue Transition Plate 125 400 10861901 05 50 Adapter Plate 125 400 10535301 05 50 Clip All 10211000 52 Flue Collector Hold Down Clamp All 10726000 WATERSYSTEM 53 Inlet Outlet Header 2 All R0056400 53 Inlet Outlet Header Bronze 2 All R0016800 54 Return Header Includes set of 9 gaskets All R0058300 54 Return Hea...

Страница 39: ...er Page 37 48 47 51 42 1 BURNERTRAY SEENEXTPAGE FORDETAIL 33 34 35 36 37 50 44 43 45 46 49 66 66 85 85 85 86 87 88 89 90 91 92 HEATEXCHANGER SEENEXTPAGEFORDETAIL TEMPERATURECONTROL SEENEXTPAGEFORDETAIL 11 3 General Exploded View ...

Страница 40: ...11 4 Detailed Exploded View 54 82 80 59 72 59 74 21 15 79 70 69 32 31 53 30 27 28 64 61 63 62 66 74 77 72 78 75 22 13 14 26 60 71 16 23 25 24 53 56 57 58 55 73 68 73 76 52 1 5 3 6 7 4 2 81 19 11 17 9 8 12 10 18 ...

Страница 41: ...Model LD Pool and Spa Heater Page 39 Jandy is a trademark of Jandy Pool Products Inc All other brand names product names or trademarks belong to their respective holders NOTES ...

Страница 42: ...Page 40 NOTES Jandy is a trademark of Jandy Pool Products Inc All other brand names product names or trademarks belong to their respective holders ...

Страница 43: ...Model LD Pool and Spa Heater Page 41 NOTES Jandy is a trademark of Jandy Pool Products Inc All other brand names product names or trademarks belong to their respective holders ...

Страница 44: ......

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