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Issue: 01.06.2023 

Page 3

 

Performance Data 

 
Scan below QR code to access 

https://commercial.jehall.co.uk/

 

to view 

performance data, eco design sheet, technical 
manual. 
 

 

 

Application Guidelines 

 

It should ensure that the refrigeration system 
which adopts this condensing unit, wherever 
possible to integrate pump down features. 
This is to avoid liquid compression which 
could damage the compressor.  

 

Ensure that new compressors are not 
subjected to liquid abuse. Turn the crankcase 
heater on 12 hours before starting the 
compressor to avoid oil dilution and bearing 

malfunction.  

 

Table 2: Operating Limit   

 

Operating Limits 

Recommendation 

Maximum discharge 
gas temperature  

Fusion: 120

0

Fusion scroll: 130

0

C  

Low pressure side 

Minimum 0.5barg; Maximum 
19barg 

High pressure side 

Maximum 28barg 

Evaporator outlet 
superheat 

Above 6K (to avoid liquid flood 
back) 

Suction gas 
superheat at 
compressor inlet 

Not more than 20K  

Voltage supply  

1phase: Min: 207V, Max: 253V 
3phase: Min: 360V, Max: 440V 

Phase asymmetry 

+/- 2% 

Frequency  

50Hz +/- 1% 

Outdoor ambient 

Min: -20

0

C, Max: 43

0

C (except -B1-

M-3, where head pressure control is 
recommended to be integrated for 
ambient below 10

0

C to avoid 

erratic expansion valve operation)  

Maximum pipe run 

Fusion: 25m 
Fusion scroll: 50m   

 
Suction line shall be insulated to avoid: 

 

High superheat during high ambient condition can 
create high discharge temperature. 

 

Too low superheat during low ambient condition that 
can condense refrigerant inside suction line. 

 
 

Health and Safety 

 

Only  qualified  personnel,  who  are  familiar 
with  refrigeration  systems  and  components 
including  all  controls,  should  perform  the 
installation  and  start-up  of  the  system.  To 

avoid  potential  injury,  use  care  when  working  around 
coil surfaces or sharp edges of metal cabinets. All piping 
and  electrical  wiring  should  be  installed  in  accordance 
with all applicable standards and local by-laws. 

 

General information 

 

Before Installation 

 

Ensure the units received are the correct models for the 
intended application. 

 

Ensure the refrigerant, voltage and maximum working 
pressure are all suitable for the proposed application. 

 

Check there is no damage to the units. Any damage 
should be reported to the supplier immediately. 

 

Check that the proposed equipment locations are 
suitable and provide adequate support for the weight 
of the units. 

 

Offloading and Lifting 

 

Whenever a condensing unit is lifted, it should be from 
the base and, where possible, all packing and 
protection is kept in position. 

 

If lifting equipment is required, ensure that it is suitable, 
certificated, and that the operators are qualified to 
use it. 

 

When using a fork-lift or pallet truck to lift the unit, the 
two support points should be sufficiently apart to give 
stability when lifting and suitably placed to distribute 
the load on the forks.  

 

If slings are used, care should be taken to ensure that 
the slings do not crush the casework or coil.  

 

When lifting by crane, use spreader bars to prevent 
compressing the top of the equipment.  

 

Do not drop the unit. Should this inadvertently happen, 
it should be immediately unpacked and inspected for 
damage.  

 

Use the appropriate spreader bars/lifting sling with 
the holes and lugs provided. 

 

During Installation and subsequent maintenance 

 

Installation and maintenance are to be performed only 
by  qualified  personnel  who  are  familiar  with  local 
codes  and  regulations  and  experienced  with  this  type 
of equipment. 

 

Safe  working  methods  are  identified,  and  operators 
should/must  have  suitable  Personal  Protective 
Equipment (PPE).  

 

Ensure  the  working  area  has  adequate  ventilation 
during brazing procedures.  

 

The  units  contain  moving  machinery  and  electrical 
power  hazards,  which  may  cause  severe  injury  or 
death.  Disconnect  and  shut  off  power  before 
installation or service of the equipment. 

 

Refrigerant  release  into  the  atmosphere  is  illegal. 
Proper evacuation, recovery, handling, and leak testing 
procedures must be observed all the time. 

 

Units must be 

grounded to the screw terminal labelled 

 

 

 

No maintenance work should be attempted prior to 
disconnecting the electrical supply. 

 

The electrical covers and fan guards must remain fitted 
all the time. 

 

Use of the units outside of the design conditions and the 
application  for  which  the  units  were  intended  may  be 

Содержание V3 FUSION

Страница 1: ...COMMERCIAL CONDENSING UNITS TECHNICAL MANUAL V3 FUSION FUSION SCROLL Commercial Condensing Units Medium Low Temperature Applications ISSUE 01 06 2023 V3...

Страница 2: ...to perform their assigned tasks properly and safely It is essential that prior to performing any task on this equipment this individual shall have read and understood this document and any referenced...

Страница 3: ...ECTION CONTROLLER EXD HP1 10 Table 9 Digital input status of EXD HP1 10 Figure 10 Display keypad unit LEDs and button functions 11 Table 10 Display parameters 11 Table 11 Parameter list for manual mod...

Страница 4: ...icator Oil Type A Uniqema Emkarate RL32CF Oil Type B Polyolester Oil Copeland Ultra 22 CC Copeland Ultra 32 CC Copeland Ultra 32 3MAF Mobil EAL Arctic 22CC Uniqema Emkarate RL32CF COP SEPR according t...

Страница 5: ...4 2 74 0 1 0 9 6 89 7 6 4100 1 2 1 1 8 125 40 JEHS 0680 B3 M 3 n a 2 96 n a 2 96 2 96 n c ZB48KQE TFD 18 80 1 80 11 4 19 1 101 0 1 0 9 6 89 7 6 4100 1 2 1 1 8 126 40 JEHS 0800 B4 M 3 3 10 3 12 2 95 2...

Страница 6: ...nd maximum working pressure are all suitable for the proposed application Check there is no damage to the units Any damage should be reported to the supplier immediately Check that the proposed equipm...

Страница 7: ...Figure 1 Positioning of condensing unit Ensure that there is no obstruction to air flow into or out of the unit Remove obstacles which block air intake or discharge Figure 2 Air circulation for conde...

Страница 8: ...f the system Tests must be conducted to ensure the amount of off cycle migration to the compressor does not exceed the compressor s charge limit Wherever possible the system should be installed to uti...

Страница 9: ...evacuation procedure is recommended for all new systems or where moisture is suspected Once the system is isolated and the vacuum pump is switched off any rise in pressure indicates that either there...

Страница 10: ...h sides of system Running the unit Run the unit and check compressor and condenser fan operation Check system pressures and temperatures gas charge and running currents of motors to ensure correct ope...

Страница 11: ...to stop the compressor should the discharge pressure exceed the compressor s high side operating pressure The high pressure switch can be set to lower values depending on the application and ambient c...

Страница 12: ...ll three phases at contactor in case of overtemperature For other 3phase models it is recommended to install the discharge thermostat with cut out temperature not more than the maximum discharge gas t...

Страница 13: ...in the EVI units operates as an economizer control The setting of the controller is factory pre set and is password protected Users are not recommended to change any settings in the controller Electro...

Страница 14: ...All alarms are disabled during manual operation We do not recommend unattended operation of the system during manual control Press and together for 5seconds to access to manual mode operation After a...

Страница 15: ...06 2023 Page 12 Outline Drawing Figure 11 Outline Drawing Series 1 Figure 12 Outline Drawing Series 2 Figure 13 Outline Drawing Series 3 Figure 14 Outline Drawing Series 4 Figure 15 Outline Drawing S...

Страница 16: ...2 N2 N1 ALM BLK F1U 3 15A MAX 50VA GRN YLW GRY M1F GRN YLW 1 M C2 WHT PPL RED BRN 3 BRN BLU BRN BRN NOTE 1 L N I I 2 B1 1 BRN I 4 6 3 5 BLU BLU 1 P LP 1 P 4 HP 3 S1PH S1PL RED 2 N2 N1 ALM BLK F1U 3 15...

Страница 17: ...D BLU M1C C R M 1 BLK GRN YLW Q1M S K1R 2 5 1 C2 C1 4 BRN BLK BLU BLU BLK BRN M1F GRN YLW 1 M C3 WHT PPL RED M1F E1HC 21 22 GRN YLW GRN YLW ORG N1 GRN YLW 1 M N3 BLK C3 1 ORG A2 N2 K1M BLU A1 1 LP BLK...

Страница 18: ...R C2 RUN CAPACITOR C3 FAN CAPACITOR E1HC CRANKCASE HEATER F1U FUSE K1M CONTACTOR K1R START RELAY M1C COMPRESSOR M1F CONDENSER FAN S1PH HIGH PRESSURE SWITCH S1PL LOW PRESSURE SWITCH 380 415V 3N 50Hz L2...

Страница 19: ...1C COMPRESSOR M1F CONDENSER FAN S1PH HIGH PRESSURE SWITCH S1PL LOW PRESSURE SWITCH NOTE 1 LPP 4 P HP 1 3 PE 21 22 GRN YLW GRN YLW BLK N2 GRN YLW 1 BRN M N3 BLU BLK C2 1 BLK A2 BLU N1 BLU BLU A1 3 BLK...

Страница 20: ...CONTROLLER B1 MOTOR CIRCUIT BREAKER C1 FAN CAPACITOR E1HC CRANKCASE HEATER F1U FUSE K1M CONTACTOR M1C COMPRESSOR M1F CONDENSER FAN S1PH HIGH PRESSURE SWITCH S1PL LOW PRESSURE SWITCH E1HC 22 21 BLK N3...

Страница 21: ...DICATOR FIELD WIRING A1P FAN SPEED CONTROLLER B1 MOTOR CIRCUIT BREAKER C1 FAN CAPACITOR E1HC CRANKCASE HEATER F1U FUSE K1M CONTACTOR M1C COMPRESSOR M1F CONDENSER FAN S1PH HIGH PRESSURE SWITCH S1PL LOW...

Страница 22: ...ONTACTOR M1C COMPRESSOR M1F M2F CONDENSER FAN S1PH HIGH PRESSURE SWITCH S1PL LOW PRESSURE SWITCH Q1R DISCHARGE THERMOSTAT 128 96 C Q1RP PHASE PROTECTOR MODEL B1 SETTING A JEHS 1300 B4 M 3 29 0 JEHS 15...

Страница 23: ...PE P P 13 14 Y1S Y1E M A2P 1 2 3 4 5 6 7 8 9 S1NPL R1T R2T t K1R 8 12 K1R 5 9 BRN BLK ORG YLW WHT 11 BRN BRN t BLU BRN PE L2 L1 I B1 4 2 6 I 1 3 I 5 BLK BRN GRY M 3 M1C K1M BRN 2 4 6 1 3 5 E1HC 22 21...

Страница 24: ...BLU BLU BRN BLK F1U 3 15A 2 3 4 BRN BLU BRN 240Vac 24Vac BLU GRN YLW GRY MAX 50 VA ALM 380 415V 3N 50Hz MODEL B1 SETTING A JEHS 1400 B4 L 3 EVI 25 0 S1PH S1PL B C A D PE P P GRN YLW N3 GRY GRY GRN YL...

Страница 25: ...the specific design and installation of your coil it may be beneficial to blow or vacuum out the rinse water from your unit to speed drying and prevent pooling 4 Compact Brazed Heat Exchanger BPHE For...

Страница 26: ...0500 B3 L 3 JEHS 0600 B3 L 3 JEHS 0750 B4 L 3 1 1 4 12UNF 110 135 Nm M38 1 5mm 42 47Nm JEHS 0951 B4 L 3 EVI 1 14 UNS 70 80 Nm M33 1 5mm 42 47Nm JEHS 1150 B4 L 3 EVI JEHS 1400 B4 L 3 EVI 1 3 4 12UNF 13...

Страница 27: ...ears if a fixed leak detection system is fitted e g 36 to 360 kg R448A At least once every 6 months 50 to 500 At least once every year if a fixed leak detection system is fitted 2 1000 A refrigerant c...

Страница 28: ...efrigerant levels Is there too little refrigerant in the system causing rapid LP tripping or too much refrigerant in the system causing HP tripping Check refrigerant level and adjust accordingly Fault...

Страница 29: ...by FSC Is head pressure under control 14 15 bar on R448A 449A and fan speed increases as head pressure rises All OK Is head pressure above 16 bar R448 449A Check setting of FSC Adjust if necessary FSC...

Страница 30: ...Issue 01 06 2023 Page 27 Figure 33 Declaration of conformity Continued...

Страница 31: ...Issue 01 06 2023 Page 28...

Страница 32: ...Issue 01 06 2023 Page 29 Figure 34 Declaration of incorporation...

Страница 33: ...Issue 01 06 2023 Page 30 Figure 35 EU Declaration of conformity Continued...

Страница 34: ...Issue 01 06 2023 Page 31...

Страница 35: ...Issue 01 06 2023 Page 32 Figure 36 EU Declaration of incorpolation...

Страница 36: ...Issue 01 06 2023 RJ0110030007408 J E Hall Limited Hansard Gate West Meadows Derby DE21 6JN England Tel 44 0 1332 253400 Fax 44 0 1332 371061 Email helpline jehall co uk www jehall com...

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