Jäger Z100-M618.03 S5, Руководство пользователя

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Item no. 10206008, Revision 00 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Optional accessories............................................. 5
2.1.2 Documentation supplied.................................... 5
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection........................................................ 10
5.3 Cooling .................................................................................. 11
5.4 Sealing air............................................................................. 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Motor data ........................................................................... 14
6.2.1 Performance Diagram........................................ 15
6.2.2 Equivalent circuit diagram data ..................... 15
6.3 Wiring diagram................................................................... 18
6.4 Motor protection Pt1000 ................................................ 19
6.5 Motor protection PTC 150°C.......................................... 20
6.6 Speed sensor (digital differential magneto resistor)
.................................................................................................. 21
6.7 Air-borne noise emissions.............................................. 22
7 Operating location
23
8 Installation 24
8.1 Installing the HF spindle ................................................. 24
8.2 Diameter of media supply line ..................................... 25
8.3 Cooling water...................................................................... 25
8.3.1 Quality of cooling water.................................... 25
8.3.2 Setting the cooling.............................................. 25
8.4 Compressed air................................................................... 26
8.4.1 Air purity classes (ISO 8573-1) ......................... 26
8.4.2 Setting the sealing air ........................................ 26
9 Commissioning 27
9.1 Running-in schedule ........................................................ 27
9.2 Daily start-up....................................................................... 28
9.3 Shutdown signal................................................................ 28
9.4 Commissioning after storage........................................ 28
10 Tool change 29
10.1 Clockwise and counter-clockwise ............................... 29
10.2 Manual hollow shank taper ........................................... 30
11 Tools for high speed cutting 32
12 Maintenance 33
12.1 Ball bearings ........................................................................ 33
12.2 Daily cleaning ..................................................................... 33
12.2.1 Before commencing work ................................ 33
12.2.2 With every tool change ..................................... 33
12.2.3 Every time the clamping device is changed
.................................................................................... 34
12.3 In the case of storage ....................................................... 34
12.4 Monthly maintenance ..................................................... 34
12.5 Long periods of storage.................................................. 34
12.6 Maximum storage time ................................................... 34
13 Dismantling 35
13.1 Disposal and environmental protection ................... 35
14 Service and repairs 36
14.1 Service partners ................................................................. 36
14.2 Malfunctions........................................................................ 37
15 Declaration of Incorporation 39