Jäger Z100-M618.03 S5 Скачать руководство пользователя страница 22 | Manualshive

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Technical Specifications

Item no. 10206008, Revision 00

22 ( 40 )

6.7

Air-borne noise emissions

CAUTION: Noise has an impact on health.

u

Only operate the HF spindle if you are wearing hearing protection.

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Содержание Z100-M618.03 S5

Страница 1: ...Manual Z100 M618 03 S5 High Frequency Spindle Manual taper change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Страница 3: ...20 6 6 Speed sensor digital differential magneto resistor 21 6 7 Air borne noise emissions 22 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply l...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...onal accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safet...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...nverter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the followin...

Страница 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Страница 12: ...or poles pairs 2 Rated rotation speed 18 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of...

Страница 13: ...Technical Specifications Item no 10206008 Revision 00 13 40 6 1 Dimensions Clamping range...

Страница 14: ...0 C Pt1000 Winding resistance phase phase 0 45 Power dissipation 1 667 W max S1 Measured values S1 100 Rated rotation speed 5 000 10 000 15 000 18 000 rpm Speed 4 185 9 242 14 271 17 288 rpm Frequency...

Страница 15: ...72 kW Torque 6 12 6 846 6 712 6 61 Nm Voltage 89 170 240 282 V Current 38 38 38 38 A cos 0 9 0 84 0 82 0 81 Note on operation with static frequency converters For operation with a frequency converter...

Страница 16: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001265 kgm p0348 Field weakening operating speed VDC 600V 60...

Страница 17: ...m no 10206008 Revision 00 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Страница 18: ...WH WH WH 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 PTC KTY PT1000 Spindel WH 0 14 mm Zust nderung Datum Name a PTC f r optional hinzu 16 01 20 SP 1 Perschewski 16 01 1...

Страница 19: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Страница 20: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 21: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Страница 22: ...Technical Specifications Item no 10206008 Revision 00 22 40 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 23: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 24: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Страница 25: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 27: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 28: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 29: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Страница 30: ...to the hexagon socket of the mounting screw Width across flats 3 Turn the threaded spindle counterclockwise until you feel it reach the stop Remove the hexagon wrench Before inserting the tool mount...

Страница 31: ...ugal forces that occur u Remove the hexagon socket wrench after the tool change Turn back the locking ring until the access hole is closed again The hollow shank taper tool mount is correctly inserted...

Страница 32: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 37: ...the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Check the rotational direction of the HF spindle q Check the rotational direct...

Страница 38: ...serve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M618 03 S5 Item no 10206008 Revision 00 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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