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OPERATION AND MAINTENANCE MANUAL 

12-2015 

 

3

 

1 TECHNICAL DESCRIPTION 
 
1.1 PRODUCT NAME AND FEATURES 

 

The subject of this O&MM is: 
Break-away fire hydrant with double closure 
- With additional protection against flow in the form of ball valve; 

placed below poppet 

- With automatic water drainage activated by medium flow stoppage; 
- With poppet (closure) embedded in 100% pure elastomer; 
- Internal parts may be replaced without cutting off flow; 
- Valve body with saddle tees may be rotated within the range from 0

o

 to 360

o

.

 

 

 

1.2 PURPOSE 
 

Break-away fire hydrants TYPE 8003 with double closure are intended for fire protection systems, for 

chemically  neutral  pure  water,  free  of  impurities  and  for  industrial  systems.  For  use  on  above-ground 
installations on pipelines laid horizontally below the freezing zone.

 

 
1.3 TECHNICAL SPECIFICATION 

 

 

Break-away fire hydrants with closure are intended for transport of potable water and industrial 

water at temperatures from +1

°

C to +50

°

C. 

 

 

 

- Available diameters (dimensions)  

DN80-DN100 [mm] 

 

- Maximum medium flow rate: 

- liquid up to 4 [m/s] 

 

- driving torque at opening start and closing end are listed below: 
 

DN [mm] 

80 

100 

Mmax [Nm] 

80 

80 

 

- equipment control: closing direction in the standard version of hydrant:

 

clockwise closing sense of rotation. 
The closing sense of rotation can be opposite on special order. 

-

 

connection flanges are manufactured in accordance with PN-EN 1092-2:1999 
with the dimensions adequate to the relevant nominal pressure of 1.6 MPa. 

-

 

Hydrant's efficiency with nominal pressure 0.2 MPa is:   

                          10 dm

3

/s – above ground DN80 

                          15 dm

3

/s – above ground DN100 

                   In accordance with PN-B-02863: 1997 "Fire water supply" 

-

 

Key for controlling valves and taps PN-89/M-74088 

-

 

Design in accordance with PN-EN 14384:2009 TYPE C 

-

 

Saddle tees B 75 per DIN 14318: 1985 

-

 

Saddle tees A 110 per DIN 14319: 1985 

 

2 STRUCTURE 

 

2.1 HYDRANT DESIGN DESCRIPTION 

 

The  fire  hydrants  are  made  in  the  form  of  column  with  internal  structure  to  enable  drawing  water  from 

pipeline and a header with saddle tees for attachment of fire hoses. In the lower part of the hydrant there is a cast-
iron  valve  chamber  with  a  poppet  acting  as  closing  element  and  a  drainage  device.  The  chamber  housing  is 
connected  to  the  ball's  (ball  return  valve)  valve  chamber  finished  with  a  connection  flange  for  installing  the 
hydrant on the pipeline. Top part of the hydrant is a cast-iron body with outlet openings with saddle tees. The top 
body  also  has  a  driving  element  on  the  end  of  bolt  used  for  transferring  rotational  movement  to  the  hydrant's 
poppet via distance pipe. The top body of a break-away fire hydrant is connected to the underground part with 

Содержание 8003

Страница 1: ...President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability and guarantee Du...

Страница 2: ...3 DIMENSIONS DN80 8 2 4 MATERIALS DN100 9 2 5 DIMENSIONS DN100 10 2 6 STANDARDS 11 2 7 ORDERING REGULATIONS 11 2 8 MANUFACTURE AND ACCEPTANCE 11 2 9 MARKINGS 12 3 PROTECTION STORAGE TRANSPORT 12 3 1 P...

Страница 3: ...drant clockwise closing sense of rotation The closing sense of rotation can be opposite on special order connection flanges are manufactured in accordance with PN EN 1092 2 1999 with the dimensions ad...

Страница 4: ...derground part of the hydrant The rotating stem is seated in a stopper with rubber sealing rings Rotate the hydrant clockwise to close the flow Poppet moves during rotation of the stem and flow opens...

Страница 5: ...OPERATION AND MAINTENANCE MANUAL 12 2015 5 Operation diagram for hydrant TYPE 8003 DN80 CLOSE OPEN...

Страница 6: ...hydrant TYPE 8003 DN100 CLOSE OPEN The order of operations during opening and closing of a hydrant type 8003 configured with a shutoff gate valve Starting 1 Open the shutoff gate valve 2 Open the hyd...

Страница 7: ...2003 PN EN 10088 1 2014 4 Seat Brass PN EN 1982 2010 5 Poppet Cast iron EN GJS 400 15 EN GJS500 7 EPDM PN EN1563 2012 PN ISO1629 2005 6 Cap Cast iron EN GJS 400 15 EN GJS500 7 PN EN1563 2012 7 Stem St...

Страница 8: ...OPERATION AND MAINTENANCE MANUAL 12 2015 8 2 3 DIMENSIONS DN80 DN RD L H H1 H2 H3 Weight kg 1250 1890 2055 1130 75 1500 2140 2305 1380 81 1800 2440 2605 1680 89 80 600 110 mm...

Страница 9: ...SO1629 2005 6 Cap Cast iron EN GJS 400 15 EN GJS500 7 PN EN1563 2012 7 Stem Stainless steel 1 4021 PN EN 10088 1 2014 8 Spindle Stainless steel 1 4301 PN EN 10088 1 2014 9 Saddle tee Aluminium AlSi PN...

Страница 10: ...OPERATION AND MAINTENANCE MANUAL 12 2015 10 2 5 DIMENSIONS DN100 DN RD L H H1 H2 H3 Weight kg 1250 1890 2075 1125 85 1500 2140 2325 1375 90 1800 2440 2625 1675 96 100 600 110 mm...

Страница 11: ...ose metric screw threads Tolerances Principles and basic data PN ISO 2903 1996 Trapezoid ISO metric threads Tolerances PN EN ISO 4762 2006 Hexagon socket headcap screws PN EN ISO 4017 2011 Hexagon hea...

Страница 12: ...meplate which contains the following data manufacturer s company name and logo product serial number sealing temperature grade the Polish Building Mark B and or the CE mark as applicable product type...

Страница 13: ...medium water supply The hydrant is equipped with special flanges to enable free above ground part s rotation from 0 to 360 Special bolts for connecting the lower part with the above ground part if th...

Страница 14: ...n i e application for media and operation parameters of the pipeline in which they are to be installed Note If the product is damaged mechanically do not install it in the pipeline Any change in the o...

Страница 15: ...xceeding the operating limits of the fitting may result in damage that will not be covered by the suretyship granted by the manufacturer It is recommended to change the hydrant s settings once a year...

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