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iii

Revision

Date

Made

Process

Details

5-7-04

MAW

7040

Added new logo. Changed to new layout. Added new parts for the redesigned Conserver XL unit.

11-8-06

MAW

N/A

Added instructions and schematics for use with universal timers.

11-28-07

MAW

7107, 7257,

7478, 7293,

7553, 7122,

7447, 7559,

7258, 7518

Converted to centered layout with bottom date stamp for revisions. Combined installation and

technical manuals. Added bowl option and new style control box for universal timers. Combined

installation & service manuals into one: obsolete I/O manual 7610-002-04-66.

9-22-09

ARL

N/A

Corrected shim kit part number on pg. 57.

3-20-12

RLC

8226

Made Buzzers optional.

5-22-12

RLC

QOF 386

Updated parts.

3-7-13

RLC

NBD-219

Update Manufacturer Information. Updated Pump assembly view.

8-21-13

RLC

8271

Added magnet cover.

8-18-14

KAP

8305

Updated P/N on pg. 54.

8-29-14

KAP

N/A

Removed part on pg. 50. Corrected P/N 05700-021-34-38 pg. 50. Updated part on pg. 52.

9-15-14

KAP

QOF 386

Updated P/N 8 and 8a on pg. 39. 05700-003-25-02 and 05700-003-25-03.

4-19-16

8369

Removed the XL, AXL, AXL2, AXL2-CML, and AXL2-CMR units from the manual. Changed Hood

and Controls on the XL2 to new design. Removed list of Service Repair Centers. Updated the

Hood Assembly, pg. 35. Removed references to old/new styles and parts associated with the old

style. Removed 60 Hz motor assembly from pg.45. Changed P/Ns of 60 Hz motor assembly and

parts on pg. 46. Added new 3/4” plumbing, new air-gap, and new air-gap insert to pg. 42. Removed

vacuum breaker repair kit from pg. 44.

4-17-17

8417

8497

Changed timer from 05945-111-35-32 to 05945-004-11-78. Added Delay Timer and Delay Timer

Cover to Control Box. Audited manual and corrected all incorrect P/Ns. Complete update of the

manual to new format.

8-28-17

N/A

Corrected Cantilever Arm part number. Added 115 V Chemical Feeder Pump Assemblies to the

Control Box pages. Removed assembly numbers from Chemical Feeder Pump Components page

and referenced Control Box pages.

11-15-17

N/A

Changed picture of machine on the cover. Removed references to optional machine cycles.

1-29-21

8709

8756

Updated dimensional drawings. Replaced CAM Timer with Electronic Cycle Timer. Updated

plumbing. Replaced peri-pumps with new assemblies. Updated schematics.

5-31-22

22-1202

22-1223

Updated Chemical Feeder Pump Components section with black dot roller. Added in-line fuse for

drain solenoid to Control Box page. Updated schematic.

REVISION HISTORY

Содержание CONSERVER XL2C

Страница 1: ...CONSERVER CONSERVER INSTALLATION OPERATION INSTALLATION OPERATION AND SERVICE MANUAL AND SERVICE MANUAL Conserver XL2 Manual 07610 002 10 23 V CONSERVER CONSERVER XL2 DISHMACHINES XL2 DISHMACHINES...

Страница 2: ...alled by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Ja...

Страница 3: ...OM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO...

Страница 4: ...nged Hood and Controls on the XL2 to new design Removed list of Service Repair Centers Updated the Hood Assembly pg 35 Removed references to old new styles and parts associated with the old style Remo...

Страница 5: ...o the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available for service personnel only Conserver XL2 Series Co...

Страница 6: ...Plumbing 8 Water Supply Connections 9 Pressure Regulator 9 Shock Absorber 9 Connecting the Drain Line 9 Plumbing Check 9 Electrical Power Connections 10 Thermostats 10 Voltage Check 10 Preparing Chemi...

Страница 7: ...29 Hood Assembly 31 Cantilever Arm 33 Tub Assembly Left front 35 Tub Assembly Right front 36 Frame Assembly 37 Wash Motors 38 Inlet Plumbing Assembly 39 Solenoid Valve Repair Kit 40 Plumbing Options 4...

Страница 8: ...te i caustic chemicals ABBREVIATIONS ACRONYMS ANSI American National Standards Institute CFM Cubic Feet per Minute GHT Garden Hose Thread GPH Gallons per Hour GPM Gallons per Minute GPG Grains per Gal...

Страница 9: ...ical Connection All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet D 1 1 4 32 mm 2 51 mm 4 102 mm 29 1 4 743 mm 44 1118 mm 50 1 2 1283 mm 15 1 4 387 mm 68 1 2 174...

Страница 10: ...m 4 102 mm 11 1 2 295 mm 1 1 4 32 mm D 11 1 4 286 mm 68 1 2 1740 mm 6 3 4 171 mm 33 1 2 852 mm 17 1 4 438 mm CLEARANCE D 48 1 2 1232 mm 15 1 4 387 mm A 4 102 mm C LEGEND A Electrical Connection B Wate...

Страница 11: ...mm A C D 57 1 4 1454 mm C B 13 330 mm 65 1650 mm 78 1981 mm WITH DOOR OPEN A 29 1 4 743 mm 13 1 4 337 mm 44 1118 mm 4 102 mm 11 1 2 295 mm 1 1 4 32 mm D 4 102 mm LEGEND A Electrical Connection B Wate...

Страница 12: ...DISTANCE CAN VARY 20 1 2 521 mm OPENING 30 762 mm 4 102 mm ALIGN WITH TABLE DISTANCE CAN VARY 4 102 mm ALIGN WITH TABLE DISTANCE CAN VARY XL2 CML XL2 CMR 1 1 4 32 mm 1 3 8 35 mm 20 1 2 521 mm OPENING...

Страница 13: ...conds Wash 53 Rinse 14 Dwell 20 Total Cycle Time 87 With Load Time 92 Always refer to the machine data plate for specific electrical and water requirements The material provided in this manual is for...

Страница 14: ...tate territorial and national codes Work should only be performed by qualified electricians and authorized service agents Available Electrical Characteristics 115 V 60 Hz Single phase 208 230 V 60 Hz...

Страница 15: ...ation to prevent damage to the machine during operation and to ensure the best results The machine comes with four adjustable bullet feet which can be turned using a pair of channel locks or by hand i...

Страница 16: ...ure is line pressure in a no flow condition all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle The manufacturer also recommends...

Страница 17: ...ower at the breaker or disconnect switch and lockout tagout in accordance with procedures and codes VENTILATION THERMOSTATS 1 Ensure power switch is in the OFF position and apply power to the machine...

Страница 18: ...Sanitizer 4 Detergent is dispensed during the wash cycle The amount of detergent might need to be adjusted depending on water quality and type of detergent 5 Rinse aid is dispensed during the final ri...

Страница 19: ...on the status of the dishmachine SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STE...

Страница 20: ...TIMER SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER Cha...

Страница 21: ...UST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER SELECT CYCLE STEP TO ADJUST PRESS...

Страница 22: ...E STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER PLANT TEST MODE SELEC...

Страница 23: ...strainer and pan strainer are in place and clean 2 Drain stopper is installed 3 Wash rinse arms are installed secure and rotate freely To place the machine in standby flip OFF ON FILL switch to ON pos...

Страница 24: ...e between two lines on drain stopper After this water level is controlled by timer preset at the factory 3 Verify drain stopper is preventing wash tub water from pouring out excessively There might be...

Страница 25: ...ing the cycle Pre soak flatware in warm water to assist in removing food Load plates and saucers in the same direction with the food surface facing the unload end of the machine To wash a rack open do...

Страница 26: ...tion 2 Open door 3 Remove drain stopper and allow tub to drain WARNING Wash tank water will be hot 4 Remove sump strainer and pan strainer 5 Use a hand scraper to scrape foodsoil into a trash basket 6...

Страница 27: ...an nozzles with a brush and flush with fresh water 9 Replace end caps and ensure they ve been tightened 10 Spray or wipe out interior of machine 11 Replace wash rinse arms 12 Ensure sump strainer and...

Страница 28: ...ended by chemical supplier 8 Wait five minutes then inspect inside of machine If machine is not delimed run again 9 Flip NORMAL DELIME switch to NORMAL 10 Run two cycles to remove residual deliming so...

Страница 29: ...all strainers are clean and securely in place before operating the machine When cleaning out strainers do NOT beat them on waste cans Wipe out strainers with a rag and rinse with water if necessary U...

Страница 30: ...nd WHITE RED wires to switch If 120 V replace the switch Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch 2 Faulty control relay...

Страница 31: ...heck voltage at relay coil between ORANGE BLACK and WHITE wires If you read 120 V coil is faulty Replace the relay Wash motor does not run even when the wash relay is manually depressed other function...

Страница 32: ...connections at switch and at wire connectors Bypass switch to verify that switch is problem replace if required 3 Clear impeller 4 Check motor voltage and amp load If amp load is over 12 A replace th...

Страница 33: ...tch on cam timer 1 Adjust detergent cam on cam timer 2 When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE wires If 120 V replace the microswitch Rinse aid not...

Страница 34: ...IN SOLENOID SEE SCHEMATIC 38 ITEM QTY DESCRIPTION PART NUMBER 1 3 Switch Prime 05930 011 49 54 2 3 Light Red 05945 504 07 18 3 1 Light Green 05954 504 08 18 4 1 Switch Delime 05930 301 21 18 5 1 Cycle...

Страница 35: ...22 1 Control Box 05700 003 81 49 23 1 Decal Lower Control 09905 004 00 06 24 1 Bracket Timer Mounting 05700 004 08 77 25 1 Relay Pole 115 V 05945 111 35 19 26 2 Bracket Pressure Switch 05700 004 08 99...

Страница 36: ...07610 002 10 23 V 29 CHEMICAL FEEDER PUMPCOMPONENTS PARTS For complete Chemical Feeder Pump Assembly part numbers see the Control Box pages NOTICE 2 1 8 9 5 4 7 6 3...

Страница 37: ...Detergent Sanitizer Feeder Pump 04320 111 35 13 04320 111 35 14 3 2 Screw 8 32 x 1 2 Phillips Flat Head 05305 011 37 06 4 1 Tube 3 16 x 8 Clear Tygoprene 05700 003 22 89 5 1 Roller Black Dot 04320 11...

Страница 38: ...07610 002 10 23 V 31 HOOD ASSEMBLY PARTS 1 6 7 4 2 5 3 9 8 2 3 2 10 11 6 7 8 9 2 12 13 2 14 7 9 8 6 15 10 2...

Страница 39: ...ear 05700 021 84 70 6 4 Door Guide 05700 021 44 94 7 8 Bolt Hex Head 1 4 20 x 3 4 05305 274 04 00 8 8 Washer 1 4 ID SS 05311 174 01 00 9 4 Door Stop 05700 011 46 30 10 2 Door Switch 05930 111 51 69 11...

Страница 40: ...07610 002 10 23 V 33 1 2 24 18 10 11 12 13 9 15 16 7 8 5 22 4 14 6 23 18 17 18 19 11 12 20 CANTILEVER ARM PARTS 3a 3b 3c 3d 3e 3f 1 7 4 5 2 6 9 3 8 10 11 12 13...

Страница 41: ...d 2 Nylon Washer 05311 369 03 00 3e 1 Bushing 03120 100 03 00 4 2 Screw Cap 1 4 20 x 1 5 8 05305 004 23 57 5 4 Washer 1 4 ID SS 05311 174 01 00 6 2 Plug Cantilever 05340 011 35 00 7 2 Cantilever Arm C...

Страница 42: ...Wash Motor See Wash Motors 6 1 Hose Barb Fitting 3 8 x 1 8 Male 04730 002 18 96 7 1 Hose 3 8 ID x 12 Long 05700 002 69 73 8 1 Spillway Gasket 05700 111 34 52 9 1 Drain Seat Insert 05700 004 37 18 10...

Страница 43: ...21 33 50 4 1 Hose 1 1 2 ID x 7 3 4 05700 111 33 52 5 2 Hose Clamp Mini 7 16 x 25 32 04730 011 36 05 6 1 Wash Motor See Wash Motors 7 1 Hose Barb Fitting 3 8 x 1 8 Male 04730 002 18 96 8 1 Hose 3 8 ID...

Страница 44: ...FRAME ASSEMBLY PARTS 1 1 Accumulator 05700 031 66 24 2 1 Accumlator Strainer 05700 021 47 17 3 1 Accumulator Stop Clip 05700 011 49 11 4 4 Adjustable Bullet Foot 05340 108 01 03 ITEM QTY DESCRIPTION...

Страница 45: ...1 1 Motor 1 HP 115 230 V 60 Hz 06105 004 24 80 60 Hz ITEM QTY DESCRIPTION PART NUMBER 1 1 Motor 1 HP 230 V 50 Hz 06105 002 19 87 2 1 Liquidtite Connector 90 degree 05975 111 01 00 3 1 Pump Support Ass...

Страница 46: ...2 1 Nipple Brass 3 4 x 4 1 2 04730 004 04 53 3 1 Solenoid Valve 3 4 04810 100 03 18 4 1 Nipple Brass 3 4 x 1 3 8 04730 207 34 00 5 1 Y Strainer 04730 717 02 06 6 1 Elbow Brass 3 4 90 degree 04730 206...

Страница 47: ...sembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be c...

Страница 48: ...1 Complete Water Arrestor Assembly 3 4 05700 002 61 29 1 1 Nipple 3 4 NPT Close Brass 04730 207 34 00 2 1 Water Arrestor 06685 100 05 00 3 1 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 1 2 3 WATER TREATMENT O...

Страница 49: ...07610 002 10 23 V 42 WASH MANIFOLD ASSEMBLY PARTS 1 7 4 5 2 6 9 3 8 10 11 12 13...

Страница 50: ...05310 276 01 00 4 8 Lockwasher 05311 276 01 00 5 2 Upper Manifold 05700 031 34 82 6 4 Hex Head Bolt 3 8 16 x 7 8 05306 011 36 95 7 4 O Ring 05330 111 35 15 8 2 Manifold 05700 031 34 59 9 4 Hex Head Bo...

Страница 51: ...1 Injection Tube Gasket 05700 011 45 36 4 1 Injection Tube Bushing 05975 002 47 54 5 1 Rack Guide 05700 031 45 92 6 1 Air gap Insert 3 4 05700 004 34 43 7 1 Air gap 3 4 05700 004 34 42 8 1 Standpipe...

Страница 52: ...07610 002 10 23 V 45 SCHEMATICS XL2 CML CMR 115 V 60 HZ 1 PHASE...

Страница 53: ...07610 002 10 23 V 46 SCHEMATICS XL2 CML CMR 208 230 V 50 60 HZ 1 PHASE...

Страница 54: ...47 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Conserver XL2 Manual 07610 002 10 23 V...

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