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MAINTENANCE PROCEDURES

14

STOPPING

1. Move the thro le lever to the low idle posi on.

2. Turn the key to the off posi on.

3. Turn the fuel shut‐off switch to the OFF posi on (to the 

le ).

ADDITIONAL OPERATING TIPS

Cold Weather Star ng Hints:

1. Use proper oil for temperature expected.

2. Use fresh winter grade fuel.  Winter grade fuel has 

higher vola lity to improve star ng.

Angle of Opera on:

 Do not operate this engine past a 25° 

slope. Engine damage could result from insufficient 

lubrica on.

Engine Speed:

 Do not tamper with governor se ng to 

increase maximum engine speed. Overspeed is hazardous 

and will void warranty.

High Al tude Opera on:

 The engine may require a high 

al tude carburator kit to ensure correct engine opera on 

at al tudes above 4000  . (1219 meters). To obtain 

al tude kit informa on or to find a Kohler authorized 

dealer, visit KohlerEngines.com or call 1‐800‐544‐2444 

(U.S. and Canada).

This engine should be operated in its original configura on 

below 4000  . (1219 meters) as damage may occur if high 

al tude carburetor kit is installed and operated below 

4000  . (1219 meters.)

Carburetor Icing:

 

Running engine with cover posi on for 

cold weather opera on in normal condi ons can damage 

the engine.

Carburetor icing can take place when certain combina ons 

of temperature and humidity exist. Result of carburetor 

icing is rough running at idle or low speed as well as black 

or white smoke.

To reduce the likely of carburetor icing, air cleaner cover 

can be rotated to draw warmer air from muffler side. For 

cold weather opera on, posi on air cleaner cover with 

sun decal out.

Pump protec on when ambient temperature is 32 

degrees or lower: 

1. Before leaving the last job site of the day, run the 

machine at max idle to draw a vacuum on the system 

sufficient to cause the lubrica on system to func on.

Then open the sight feed valves far enough to allow a full 

stream of oil to flow into the vacuum pump for 3 to 5 

seconds. This will in most cases, allow enough oil to 

remain in the pump mechanism overnight to prevent the 

freezing of any condensa on and prevent pump damage 

on start‐up.

2. Always be sure to drain the two moisture traps a er 

each job and the end of each working day to prevent the 

condensa on within the traps from freezing.

MAINTENANCE PROCEDURES

WARNING

Accidental starts can cause severe injury or 

death.  Disconnect and ground spark plug 

leads before servicing.  Also disconnent 

nega ve ba ery cable from ba ery.

Normal maintenance, replacement or repair of emission 

control devices and systems may be performed by any 

repair establishment or individual; however, warranty 

repairs must be performed by a Kohler authorized dealer 

found at KohlerEngines.com or 1‐800‐544‐2444 (U.S. and 

Canada).

Daily

• Drain valves containing oil/water mixture located in 

front of the machine (see figure 11).  Dispose properly in 

accordance with your region's regula ons.  Never open 

the drain valves while the machine is running.

• Change engine oil.

A er first 5 Hours

Weekly

• Check the pump par cle.  The pump par cle filter 

element can be cleaned with dishsoap (Jackrabbit # 57705)

• Check/replace Inline Fuel Filter located above the engine.

Every 50 Hours or Annually

• Service/replace Engine Pre‐cleaner Element. 

(Jackrabbit # 57703).

MAINTENANCE SCHEDULE

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Содержание CO-JACK 197+

Страница 1: ...OWNER OPERATOR MANUAL Phone 209 599 6118 Fax 209 599 6119 Website jackrabbitequipment com SERIAL NUMBER 197 ROAD TRAILER SKID OPTIONS VINEYARD EDITION BALL HITCH CLEVIS HITCH...

Страница 2: ......

Страница 3: ...3 4 INTRODUCTION 5 SAFETY 9 SPECIFICATIONS 11 OVERVIEW 12 PRE START CHECKLIST 13 OPERATING PROCEDURES 14 MAINTENANCE 18 TROUBLESHOOTING 20 ELECTRICAL SCHEMATIC 21 PARTS...

Страница 4: ...rran es or representa ons made by persons other than representa ves of JACKRABBIT expressly authorized in wri ng to do so shall be valid and binding upon JACKRABBIT No dealer shall be authorized to bi...

Страница 5: ...sible However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by o...

Страница 6: ...hat person to fresh air right away DO NOT wait for signs of carbon monoxide poisoning before calling 1 800 222 1222 which connects you to your local poison center HOW TO INSTALL SAFETY SIGNS Be sure t...

Страница 7: ...hing clear of moving parts Do not clean lubricate or adjust your equipment while it is moving When hal ng during transporta on even periodically set the vehicle s brakes shut o the vehicle s engine an...

Страница 8: ...xposed to livestock for long periods of me Damage and livestock injury could result Do not permit children to play on or around the stored unit Make sure all parked machines are on a hard level surfac...

Страница 9: ...ATING PROTECTION AUTOMATIC SHUT OFF SWITCH WHITE SMOKE AUTOMATIC WHITE MINERAL OIL FEEDER AXLES TORFLEX RUBBER TORSION SUSPENSION AXLE TIRE SIZE ST205 75R15 COOLING SYSTEM FINNED ALUMINUM TUBING UNLEA...

Страница 10: ...W FREEZING ENGINE AIR FILTER ELEMENT JACKRABBIT 57702 ENGINE OIL CAPACITY PUMP OIL PUMP OIL CAPACITY PUMP PARTICLE FILTER ELEMENT JACKRABBIT 57705 REUSABLE WASH ELEMENT WITH DISH SOAP OIL FEEDER CAPAC...

Страница 11: ...HOUR METER C 12 VACUUM PUMP PARTICLE FILTER D 12 FUEL TANK E 12 F 12 PRESSURE RELIEF VALVE G H 18 I J MINERAL OIL TANK H C B J I D G E A FIGURE 9 FRONT COMPONENTS REMOVED TO SHOW CENTER COMPONENTS OV...

Страница 12: ...below freezing temperatures use ISO 32 or 46 In above freezing temperatures use ISO 68 or 100 Do not over ll 7 Check the level of the gasoline in the FUEL TANK Add unleaded gasoline if low 87 octane r...

Страница 13: ...rt Slowly pull STARTER HANDLE un l just past compression STOP Return starter handle rmly pull straight out to avoid ropewear from starter rope guide 5 Gradually return choke control to OFF pos on to t...

Страница 14: ...r cleaner cover with sun decal out Pump protec on when ambient temperature is 32 degrees or lower 1 Before leaving the last job site of the day run the machine at max idle to draw a vacuum on the syst...

Страница 15: ...dips ck areas of any debris 1 Remove dips ck wipe oil o 2 Reinsert dips ck into tube rest on oil ll neck turn counterclockwise un l cap drops down to lowest point of threads do not thread cap onto tub...

Страница 16: ...en lter located at inlet of carburetor It controls and lters fuel ow from tank to carburetor Clean fuel valve cup of debris 1 Remove two nuts two screws and carburetor cover panel 2 Turn fuel valve le...

Страница 17: ...snow ake decal out place latches under tabs on base li up bails to secure cover Proper cooling is essen al To prevent over hea ng clean screens cooling ns and other external surfaces of engine Avoid s...

Страница 18: ...utch is working If the belt is engaged while the engine is running at max idle speed the clutch is working properly If PRESSURE RELIEF VALVE shown on page 11 is completely ejec ng the exhaust gas it w...

Страница 19: ...The two hex nuts on the all thread move the pump To slide the pump to the le loosen the nut on the le side and ghten the nut on the right side As the hex nut gets ghtened on the right side the pump sh...

Страница 20: ...20 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WIRE SIZES AND LOCATIONS...

Страница 21: ...35 1 2 50 FT RUBBER AIR HOSE D 57950 1 2 LEFT SIDE ROOF AIR HOSE E 1 2 CENTER ROOF AIR HOSE F 1 2 RIGHT SIDE ROOF AIR HOSE G OIL TANK CAP H PIN LOCK I 24751 J 1 2 MINI BALL VALVE FEMALE FEMALE K 58654...

Страница 22: ...B 58729 1 4 MALE BOSS 1 4 MALE JIC FITTING C MB MJ 6 4 1 8 MALE PIPE 1 4 FEMALE JIC SWIVEL FITTING D MP FJX 2 4 NEEDLE VALVE WITH SIGHT GLASS E 58481 1 MALE PIPE 1 2 FEMALE PIPE TANK STRAINER F 57768...

Страница 23: ...MPONENT ITEM PART NUMBER DISPENSING WAND WELDMENT A 57928 COJACK RIM B 57817 COJACK WHEEL C 57818 COJACK AXLE D 58691 ENGINE HOUR METER E 22424 PARTICLE FILTER F 58541 PARTICLE FILTER STAINLESS STEEL...

Страница 24: ...ITEM PART NUMBER 60 LB GAS SHOCK A 58612 GAS SHOCK BALL STUD B 58583 1 1 2 PUMP TO MANIFOLD HOSE C 57798 1 4 PRESSURE SWITCH 1PSI D 57919 1 4 TEMPERATURE GAUGE 50 500F E 57755 F 58665 1 2 TEMPERATURE...

Страница 25: ...404 ENGINE AIR FILTER ELEMENT B 57702 ENGINE PRE CLEANER ELEMENT C 57703 PRESSURE REGULATOR D 64783 FUEL FILTER E 65056 ENGINE KEY F 57793 1 4 FUEL TANK SIGHT HOSE G 34803 FILLER NECK HOSE H 57722 FIL...

Страница 26: ...PUMP OIL TANK SIGHT HOSE C 57723 16 MECHANICAL FAN D 57887 COJACK CLUTCH E 57745 25 MM SDS QD BUSHING F 57750 AX56 BELT G 57746 H 57851 94 SDS QD SHEAVE C E F D A B I 26 PARTS PARTS MIDDLE SECTION VIE...

Страница 27: ...NT ITEM PART NUMBER 1 1 2 PRESSURE RELIEF VALVE A 57756 1 2 CENTER INSIDE AIR HOSE B 1 2 RIGHT INSIDE AIR HOSE C 1 1 2 MANIFOLD INLET HOSE D 57798 1 1 2 VACUUM PUMP INLET HOSE E 57796 1 FAN SHAFT F 22...

Страница 28: ...ENT ITEM PART NUMBER DUAL FLANGE BELLOW WELDMENT A 58447 2 GASKET B 57783 EXHAUST PIPE WELDMENT C 58437 1 2 BACK INSIDE AIR HOSE D 1 1 2 RECIRCULATION INLET HOSE E 1 1 2 RECIRCULATION OUTLET HOSE F 57...

Страница 29: ...IL TANK LABEL 57917 FUEL ONLY LABEL 57906 DRAIN VALVES HOURLY LABEL 57714 VACUUM PUMP OIL TANK LABEL 57713 VACUUM PUMP OIL ONLY LABEL 57815 FUEL TANK LABEL 57712 CO JACK by JACKRABBIT LABEL 58446 LABE...

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