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Driving

Preparations before startup

Engine startup

Before vehicle running

Engine stopping

Parking

Attention poitns for driving

Economic driving

Vehicle management and maintenance in winter

Running on ice or snow

In emergence cases

Repair and maintenance

101

Schedule of regular maintenance

104

Guide to maintenance

108

Recommended brands of lubricats and diesels

139

Lubrication

140

List lubrication point

141

Guide to lubrication

142

Technical specification

149

Importance

Содержание HFC1035KD

Страница 1: ...changes at any time so that our police of continual product improvement may be car ried out This manual applies to all current JAC models equipped with 4DA1series engine explanation of op tion as well...

Страница 2: ...ufacturer also recommends that all service and maintenance on your vehicle be performed by an authorized JAC dealer JAC dealers are prepared to provide high quality service maintenance and any other a...

Страница 3: ...ic driving 83 Vehicle management and maintenance in winter 86 Running on ice or snow 88 In emergence cases 90 Repair and maintenance 101 Schedule of regular maintenance 104 Guide to maintenance 108 Re...

Страница 4: ...e power rated engine speed ex works date etc Location of the vehicle nameplate The embossed number of VIN code for vehicle and Type II chassis is located on the outer side of the right longeron of the...

Страница 5: ...5 Information about new vehicles...

Страница 6: ...le operation and management All the components and devices of the vehicles shall be checked according to the requirements in sections of Controllers and instruments and Driving Maintenance For driving...

Страница 7: ...intenance To begin tilting turn the pulling support with left hand to pull out the safety hook tie bar and pull outward the operating handle with right hand 8 Safety hook pull rod Operating handle OWN...

Страница 8: ...ackward with right hand The cabin will tilt downward by itself due to the deadweight Attention Keep your head and hands away from under the cabin when it is tilt ing downward by itself OWNER S MANUAL...

Страница 9: ...Controller and instrument 13...

Страница 10: ...5 18 17 14 OWNER S MANUAL JAC High end Light Trucks Tachometer The tachometer indicates the engine s round per minute The red zone means the critical rpm When the tachometer hand is in the red zone of...

Страница 11: ...grees it will bring about inexact temperature reading values Turn signal indicator light green When a turn signal lamp is flashing its indicator light will flash on and off If the flash is very short...

Страница 12: ...ne immediately and get in touch with the nearest JAC vehicle dealer OWNER S MANUAL JAC High end Light Trucks Charging warning light red When the ignition switch is in ON position this light is on and...

Страница 13: ...ill work at high speed level when the handle gets into the starting position the wiper will automatically be turned off or reset OWNER S MANUAL JAC High end Light Trucks Washer indication The washer c...

Страница 14: ...raise the inlet air temperature for the engine to achieve smooth startup 22 OWNER S MANUAL JAC High end Light Trucks Combination switch Located below the steering wheel it consists of steering shaft...

Страница 15: ...ter pushed in otherwise it may cause unexpected fire 4 A deformed cigarette lighter cannot correctly recoil to its original position If it is found deformed please replace it with a true JAC spare par...

Страница 16: ...UAL JAC High end Light Trucks Brake pedal To avoid sharp braking the brake pedal should be operated smoothly When driving along a down slope you should use the foot brake pedal now and then while usin...

Страница 17: ...r No matter which position the startup key is in the ceiling light in the cabin can be turned on or off OFF position this light is in off state Door position when the side door of the cabin is opened...

Страница 18: ...s Spare tire hanger The spare tire is fastened to back of the frame To lower down the spare tire insert the handle into the hole in the rear cross beam to connect it with the snap lock and then turn t...

Страница 19: ...close the side board securely lock up the front end of side board with the hook handle and put it into the vertical lock of the rear board before fastening it with the handle 32 OWNER S MANUAL JAC Hig...

Страница 20: ...if a better sensitivity of radio is desired The antenna should be retracted if the vehicle is to be parked in a garage lower than a house or to be washed OWNER S MANUAL JAC High end Light Trucks 35 C...

Страница 21: ...s to regulate the air from the heater defroster and the air conditioner or the air flow out of the ventilation outlet Plane air outlet Dual planes Bottom air outlets Bottom air outlet and defroster De...

Страница 22: ...from the upper air outlet Bottom air outlet Air is discharged from the bottom air outlet OWNER S MANUAL JAC High end Light Trucks Bottom air outlet and defroster Air is discharged from the bottom air...

Страница 23: ...C High end Light Trucks Fan air flow knob Turn the knob as per the following to control the air output OFF Fan is powered off 1 Fan is set in low speed range 2 Fan is set in medium to low speed range...

Страница 24: ...CD and Radio 43...

Страница 25: ...ss power off 9 Monitor 10 Volume knob Press up down to adjust the sound volume regulate the frequency mode selected 11 OURCE Short press select the sound source CD BAND Short press select the wave ban...

Страница 26: ...Light Trucks Acoustic mode setting Press SOUND key to select the item you want to adjust Again press key to adjust the item selected Five seconds later the screen turns back to the previous mode Only...

Страница 27: ...ations with most powerful signals in the FMAST wave band or 6 MW AM radio stations OWNER S MANUAL JAC High end Light Trucks With most powerful signals in the MW AM wave band When this auto storage fun...

Страница 28: ...changeover among the music number played time total music time total music numbers sound effect mode and clock mode Troubleshooting If you find some of the functions of the acoustic apparatus in your...

Страница 29: ...ve it in the vehicle Outer door handle Pull outward the outer door handle and the door is opened Insert the startup switch key into the door lock and take a turn the door can be locked 52 OWNER S MANU...

Страница 30: ...ay bring the vehi cle out of the control by the driver 54 OWNER S MANUAL JAC High end Light Trucks Pull the back tilting handle the co driver s chair back tilts down lift the back to turn over backwar...

Страница 31: ...ightened serious injury will occur in case of traffic accident The seat belt across the waist should be pushed down as close as possible to the pelvis major Then pull tight the shoulder belt that goes...

Страница 32: ...belt to avoid any possible damage to the belt Change the seat belt if cuts cracks slackness or damaged by collision load Check if the fixing bolts for the support are securely tightened in the floor p...

Страница 33: ...es Please refer to the Section Maintenance for correct checking steps Exterior 1 Check the tires for correct pressures any damage or leakage 2 Check each of the tires for any looseness 60 OWNER S MANU...

Страница 34: ...for any leakage of the engine oil cooling water fuel oil and brake fluid 62 OWNER S MANUAL JAC High end Light Trucks Bacdlash play Cabin 1 Check if the backlash play of the steering wheel is normal or...

Страница 35: ...the wiper works normally at each of the modes 4 Check the cleaning liquid storage Check the cleaning liquid storage for the windshield and add more liquid as needed 64 OWNER S MANUAL JAC High end Lig...

Страница 36: ...works OK 8 Check if the clutch fluid level and the brake fluid level in the fluid reservoir are OK or not 66 OWNER S MANUAL JAC High end Light Trucks 9 Check if all the instruments and indicator light...

Страница 37: ...e dam aged too early if it is too loose then belt will have slip and the cooling effect will go down hence the engine will be overheated 68 OWNER S MANUAL JAC High end Light Trucks 3 Check the coolant...

Страница 38: ...70 2 Check if the brake pedal back play and height are OK for normal work 3 Check the engine for any strange noises and emission colors OWNER S MANUAL JAC High end Light Trucks 71 Driving...

Страница 39: ...lights and brake lights are OK and if the door mirrors are correct in angles and positions 1 Normal startup Turn the key to START and the engine will get started immediately release the clutch pedal K...

Страница 40: ...the engine is started it is better to idle run for 3 5 minutes before driving to achieve good lubrication Take care that idling time shall not be too long Before vehicle running 1 Lock all the doors...

Страница 41: ...lope unattended some wheel wedges must be put under the wheels If the vehicle must be parked on the road for some reason it should be parked near the road curb instead of on the roadbed If the vehicle...

Страница 42: ...shifted to low speeds 2 If abnormal noise is heard or strange smell is smelt during driving stop driv ing at once and find out the reason for that 78 OWNER S MANUAL JAC High end Light Trucks 3 If the...

Страница 43: ...shifting the lever to the Reverse gear or shifting back to Gear 1 position 80 OWNER S MANUAL JAC High end Light Trucks 7 When going up a slope to avoid engine overload the gearshift lever should be m...

Страница 44: ...during driving heavy rains or shallow streams be cause the brake will be wet and exert less braking force 82 OWNER S MANUAL JAC High end Light Trucks 11 Never stop the engine during driving otherwise...

Страница 45: ...Move the gearshift lever into direct gears or overpass gear to keep certain speed as much as possible 84 OWNER S MANUAL JAC High end Light Trucks 4 The cooling water temperature should be kept in the...

Страница 46: ...reezing fluid correspond ing to the ambient temperature where the vehicle is used 86 OWNER S MANUAL JAC High end Light Trucks Durable cooling water glycol based mix ratio 2 It is better to wash the in...

Страница 47: ...ng rate Running on ice or snow 1 It is suggested that anti skid chains or snow road tires be used Mixing ration Temperature OWNER S MANUAL JAC High end Light Trucks 2 Avoid high speed driving abrupt a...

Страница 48: ...matter if it is daytime or evening Emergency start It is forbidden to start the engine by way of traction from another truck because the engine starting may have forward impact which will cause possib...

Страница 49: ...attery and then start the engine in the truck whose battery is totally discharged 5 After the engine gets started disconnect the jumper cable in the reverse order Never connect the cable between the p...

Страница 50: ...el oil system is finished start the engine with the start switch 3 If the engine fails to start within 10 seconds then repeat Step 1 and 2 94 OWNER S MANUAL JAC High end Light Trucks Oil water separat...

Страница 51: ...port points specified Front wheels The first spring piece from the bottom of the leaf spring The second spring piece from the bottom of the leaf spring Rear wheels Only applicable for vehicle with low...

Страница 52: ...OWNER S MANUAL JAC High end Light Trucks 3 Place and tighten the wheel nuts for the moment and lower down the wheel onto the ground 4 Tighten the wheel nuts with a wheel nut spanner in the order as sh...

Страница 53: ...Repair and maintenance 101...

Страница 54: ...hecked together with the checking of the following items The symbol means the following More frequent maintenance shall be done under harsh driving conditions Please refer to the Schedule of regular m...

Страница 55: ...L L L L 104 OWNER S MANUAL JAC High end Light Trucks Period 1000 km calculated per readings from the odometer or months and do the maintenance at the time whichever comes first or the months 1 3 6 9 1...

Страница 56: ...R R R R Slack of the front hub bearing Slack of the rear hub bearing I I Electrical system equipment Starter function I Battery electrolyte specific gravity Slack and damage of wire harness and termi...

Страница 57: ...98Nm force to check if the fan belt deflection is in the range of 8 12mm Meanwhile check the belt for any cracks or damages 108 OWNER S MANUAL JAC High end Light Trucks If the belt tension is too sma...

Страница 58: ...ed mix ratio OWNER S MANUAL JAC High end Light Trucks Steering wheel To check the backlash play of the steering wheel turn the steering wheel right and left till the tires begin to turn The backlash s...

Страница 59: ...pecified level mark If the level in the reservoir is lower than ADD scale add some more brake fluid rec ommended 112 OWNER S MANUAL JAC High end Light Trucks Windshield cleaning fluid level Check if t...

Страница 60: ...age Filter element removal behind the cabin 1 Screw down the butterfly nut and take off the cover 114 OWNER S MANUAL JAC High end Light Trucks 2 Screw off the butterfly nut that fixes the element befo...

Страница 61: ...2 Loosen the locknut and adjusting nut of the follow up cylinder Screw down the adjusting nut until it contacts the clutch shift fork and then screw it back for one and a half round 3 Tighten the lock...

Страница 62: ...rt within 10 seconds vent the system again 118 OWNER S MANUAL JAC High end Light Trucks Engine cooling water To change the cooling water loosen the discharge valves on the radiator and cylinder block...

Страница 63: ...crankshaft one round 360 degrees go on adjusting the valve clearance shown by the arrow in the figure Venting of the brake hydraulic loop If air gets into the brake hydraulic loop the brake will have...

Страница 64: ...ke pedal and keep it stepped on Brake pedal adjustment Check the free travel and height of the brake pedal and make adjustment in the following methods if needed Loosen the adjusting nut of the U clam...

Страница 65: ...JAC High end Light Trucks Adjust the front rear wheel brakes in the following 1 Jack up the wheels off the ground completely 2 Take off the rubber plug from the rear adjusting hole in the brake base...

Страница 66: ...one with the engine not running adverse impact will occur to the vacuum booster 3 Check the level in the brake fluid reservoir and add some more if needed Vent the brake hydraulic loop in the followin...

Страница 67: ...f it is pulled with a force of 30kg The parking brake can be adjusted in the following ways 128 OWNER S MANUAL JAC High end Light Trucks 1 With the front wheels fixed release the parking brake 2 Jack...

Страница 68: ...ear tires should be exchanged in their positions in the order shown in the figure Exchange the tires every 9000km 130 OWNER S MANUAL JAC High end Light Trucks Inflation pressure of tires The standard...

Страница 69: ...emporary use It will bring about great damage or even fire License light Screw off the fixing bolts before taking down the glass OWNER S MANUAL JAC High end Light Trucks Fuse in place tag Roof light a...

Страница 70: ...rt switch to LOCK position and must use fuses of the same current rating 134 OWNER S MANUAL JAC High end Light Trucks Front light set When replacing bulbs take down the cover first then the decoration...

Страница 71: ...ghting Tighten the Screw A for vertical adjustment and tighten Screw B for horizontal adjustment OWNER S MANUAL JAC High end Light Trucks User Power W User Power W User Power W Front windshield wiper...

Страница 72: ...the viscosity refer to the list of engine lube oil viscosity vs temperature 6 Gearbox Summer GL 4 85W 90 2 7 Winter GL 4 80W 90 Power steering gear Auto gearbox oil As needed Rear axle Medium load aut...

Страница 73: ...iromment temperature List of lubrication points Steering gear drag link clutch fluid brake fluid king steering pin front hub bearing tie rod end engine rear leaf spring pin rear hub bearing differenti...

Страница 74: ...om the dipstick with clean cotton cloth Dip the dipstick into the oil sump again to the bottom and then pull it out to check the oil level There are two scale lines on the dipstick the engine oil leve...

Страница 75: ...g oil and fluid Exhaust fluid 1 Jack up the front axle off the ground completely 2 Remove the oil pipes 2 pieces between the steering gear and the power steering oil reservoir 3 After the steering flu...

Страница 76: ...points Please use multipurpose greases for lubrication of the following points King steering pins 4 Ends of tie rod 2 146 OWNER S MANUAL JAC High end Light Trucks Drag link 2 Rear leaf spring and spri...

Страница 77: ...he following points Universal joints and slide bushing Please apply No 2 or 3 universal automobile lithium based grease to the fol lowing parts Intermediate bearings OWNER S MANUAL JAC High end Light...

Страница 78: ...ty 2 2 2 3 2 Max Gradeability 35 35 35 35 Technical specification 150 OWNER S MANUAL JAC High end Light Trucks Model HFC1042K3T HFC1045KRD HFC1045KRD HFC1040K KR1 Cabin Single Cab Double Cab Double Ca...

Страница 79: ...ad front rear mm 1420 1440 1395 1580 1395 1580 1395 1580 1395 Wheelbase mm 3000 3308 3308 3308 Min Turing Radius m 7 14 14 14 Min Ground Clearance mm 185 185 185 185 Max Speed km h 90 95 95 95 Seating...

Страница 80: ...100 100 100 100 Seating Capacity 2 2 3 2 2 Max Gradeability 30 32 30 30 154 OWNER S MANUAL JAC High end Light Trucks Model HFC1042K2T K2RT HFC1042K HFC1035KD HFC1020K KR1 Cabin Single King Cab Double...

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