11
It’s important to understand that this controller isn’t a simple ON/OFF type controller (i.e. ON when below
the set point, OFF when above [though it can be made to work this way, see Section 3.12]). Rather it’s a
predictive
controller. Based on the shape (slope) of the heating curve, the controller predicts (calculates) the
percent of power to apply to the heater now to control the shape of the heating curve minutes in advance.
The importance of the tuning parameters is that they are constants in the equation the temperature meter uses
to perform its predictive calculations. If the temperature meter is programmed with tuning parameters that
incorrectly describe the heater being used, poor temperature control will result. But, when the correct values
are loaded, temperature regulation of ± 0.1
o
is typically achieved.
Manual Tuning.
Manual tuning is when the values of the 5 tuning parameters are determined manually
then entered into the temperature meter via the push buttons on the front of the controller. Experienced
users might prefer to manually tune the controller since this allows customization of the heating process.
Autotune.
Autotune is a feature built into the temperature meter that automatically calculates the tuning
parameters (i.e. delay times, heating efficiency, etc.) for any type of heater. After the autotune
procedure is complete and the tuning parameters are determined, the controller loads them into its
memory for current and future use. Heating mantles are a special case and are covered in a separate
paragraph (Section 2.3).
2.2
Autotuning Procedure.
This procedure is not recommended for heating mantles (see Section 2.3). Perform this procedure
only on the controller channel in use.
1.
Set the equipment up in the exact configuration it will be used. For example, to tune to a vacuum
oven, place the thermocouple in the room temperature oven and plug the oven into the controller.
If the oven (or heater) has its own thermostat or power control, turn both as high as they’ll go.
2.
Set the controller to the appropriate power level (see Section 3.6). If tuning Channel 1, make sure
the timer switch is set so that heating is on (see Section 3.5). Turn the controller and heater on,
then enter the desired set point temperature. If the set point isn’t at least 30
o
C above ambient,
skip this procedure and go to the next procedure, “Autotuning the Controller for Very Fine
Control”
3.
Press and hold in both the
and
buttons (for 3 seconds) on the front of the temperature meter
until the word “
tunE
” appears in the display then release both buttons.
4.
Press the
button (5 times) until “
CyC.t
” appears in the display (if you go past this setting,
press the ▼ button until you get back to it).
5.
First, hold in the ‘*’ button, while holding in the ‘*’ button press the
button. Continue to hold
both buttons in until the display reads “
A --
”, or “
A ##
” where “
##
” is some number.
6.
Release the ‘*’ button and press the
button until “
tunE
” once again appears in the display.
7.
Press and hold the ‘*’ button and “
tunE
” will change to “
off
” to indicate that autotune is currently
off.
8.
While holding in the ‘*’ button, press the
button to change the display to “
on
”, then release
both buttons.
9.
Press and hold both the
and
buttons (for 3 seconds) until the temperature appears in the
display. The controller is now in its autotune mode. While in autotune the display alternates
between “
tunE
” (for autotune) and the process temperature. When the autotune sequence is done
(this may take in excess of an hour) the controller stops displaying “
tunE
” and only displays the
process temperature. [To abort autotune manually, repeat steps 3, 8 and 9 except in step 8 press
the
button until “
off
” is displayed].
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