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Maintenance

Troubleshooting

Pump runs, but fluid does not 

come out 

or flow decreased, or stop.

The suction lift or discharge head is too long

Confirm the piping configuration and shorten the length.

The suction-side fluid piping (including the strainer) is 

clogged with slurry or sludge

Check and clean the fluid piping and filters (if fitted).

The supply air pressure is low

Raise the supplied air pressure to the pump. Check the 

compressor and regulator settings and check that the 

configuration of the air piping is correct.

Cavitation occurs

Adjust the correlation between supply air pressure inlet 

and discharge flow or pressure, or shorten the suction 

lift length.

Chattering occurs (ball valves not seating properly)

Check and adjust the correlation between supplied air 

pressure and inlet pressure and discharge pressure or 

flow. Decrease the inlet flow rate or increase the back 

pressure by slightly closing the discharge valve. Check 

the ball valve material is sufficiently heavy compared to 

the liquid being pumped. 

Icing on air-switching portion

Check that the air filter and exhaust are clean and not 

blocked or restricted. Check and adjust the air flow rate 

and the correlation between the liquid flow rates. Fit a 

speed control muffler. Manually remove ice from air-

switching valve before restarting.

The exhaust port (silencer) of pump is clogged with 

sludge. Or the air filter is blocked

Check and clean the exhaust port or replace the 

silencer. Check and replace the air filter as necessary.

Problem

Probable Cause

Actions to be taken

Pump does not run

The exhaust port (silencer) of pump is clogged with 

Dirt or sludge.

Check and clean the exhaust port or replace the 

silencer.

Air is not supplied

Start the compressor, open the airline ball valve and 

air Regulator. Check functionality of solenoid valves (if 

fitted).

The supplied air pressure is too low

Raise the supplied air pressure to the pump. Check the 

compressor and regulator settings and check that the 

configuration of the air piping is correct.

The spool stopped in neutral position

Press the RESET button.

Содержание TC-X030V

Страница 1: ...AL For safety purposes please be sure to read and follow the instructions contained within this manual before pump installation and operation D082UIE 00 TC X030V TC X050A TC X050S TC X050P TC X050P PP...

Страница 2: ...nder the positive displacement pump category They are powered by compressed air and transfer liquids through the movement of 2 diaphragms connected by a center shaft The pump runs through the use of a...

Страница 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Страница 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Страница 5: ...ring a hazardous fluid strictly comply with the regulatory procedures such as using proper containers storage conditions etc Always install the piping and exhaust port of this pump away from areas fre...

Страница 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Страница 7: ...install the air inlet Airline ball valve by referring to Outside view of 3 Name of parts and materials 1 The maximum applied air pressure of the plastic pump depends on the liquid temperature Table 3...

Страница 8: ...old Out Chamber Exhaust Port In Manifold Base Lift Point MODEL 050AT 050ST 050PT 050PT PP 050VT 050DT 030VT Pump Wetted Parts ADC12 SCS14 PPG PP PVDF POM PVDF Diaphragm PTFE PTFE Valve Stopper SUS316...

Страница 9: ...ST 050PT 147 5 79 154 6 06 149 5 87 88 3 46 15 0 59 25 0 98 110 4 33 90 3 54 98 3 86 35 1 38 91 3 58 58 2 28 57 2 24 82 3 23 110 4 33 050PT PP 150 5 91 164 6 46 115 4 53 050VT 147 5 79 154 6 06 89 3 5...

Страница 10: ...Graph Table 3 Liquid TEMP Max supply air pressure NOTICE This is the measurement method used when determining the pumps performance curves Please refer to the below measurement instruments and testin...

Страница 11: ...rom abnormal damage or breakage the inlet pressure must be kept below the following values PTFE Diaphragms 0 02 MPa 3 psi height 2 m 6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not i...

Страница 12: ...n is to be controlled by a solenoid valve then a three way type valve is recommended A three way solenoid valve allows any trapped air to bleed off in turn improving pump performance Use a flexible ho...

Страница 13: ...is positioned below the liquid so that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout prote...

Страница 14: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Страница 15: ...lied air pressure may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions...

Страница 16: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Страница 17: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Страница 18: ...eck the ball valve material is sufficiently heavy compared to the liquid being pumped Icing on air switching portion Check that the air filter and exhaust are clean and not blocked or restricted Check...

Страница 19: ...Air leak on inlet suction side Check that inlet hose or hose fittings are not loose or broken and the pump manifold torque values are correct Check the Inlet manifold O rings are not damaged or missi...

Страница 20: ...19 memo...

Страница 21: ...20 memo...

Страница 22: ...21 Limited Factory Warranty...

Страница 23: ...22...

Страница 24: ...2015 4...

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