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Operation

CAUTION

・ When the pump is shut down while pumping liquids containing slurry, particulate slurry matter contained in the liquid can settle 

and become deposited inside the bottom of the liquid chambers. If the pump is started again in the condition, the diaphragm 

may be damaged or the center disk may be overloaded, and this may cause damage such as bending or breaking of the center 

disk or center rod. As a counter measure, after finishing work, it is recommended to purge the remaining fluid and slurry 

particulate from the pump.

4.Releasing pressure

1) Make sure that the airline ball valve of the pump is closed.

2) Close the valve on the air-supply side of the peripheral equipment.

3) Close the flow valve on the discharge side, start opening the drain valve slowly, and discharge the pressurized fluid.

4) Open the airline ball valve of the pump, and run the pump until all the remaining pressurized air and liquid inside the pump is expelled.

CAUTION

・ Fluid under pressure will gush out as soon as you open the valve, so take extreme care.

!

5.Method of cleaning the pump

WARNING

・ Before starting operation, make sure that the pump is not pressurized.

!

!

・ Be careful when removing any piping from the pump as any remaining fluid may gush out.

1) Remove the inlet hose from the suction side of the pump.

2) Close the flow valve on the discharge side, open the drain valve, and then operate a pump by opening the air pressure valve for a while 

to discharge any fluid remaining inside the pump.

3) Remove the outlet hose from the discharge side, and attach different hoses to the suction side and the discharge side for cleaning 

purposes.

4) Prepare a vessel with cleaning solution, select a cleaning solution which is appropriate for the type of fluid being pumped, and then 

connect the suction-side and the discharge-side hoses to the pump.

5) Operate the pump by starting the air pressure slowly, and let the cleaning solution circulate for a sufficient period to thoroughly clean 

the pump. (Finally, flush the pump with clean water.)

6) Remove the hose from the suction side of the pump, run the pump for a while and purge the pump of all remaining fluid.

7) After flushing with clean water, turn the pump upside-down to drain out any remaining water contained in the pump.

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Содержание TC-X030V

Страница 1: ...AL For safety purposes please be sure to read and follow the instructions contained within this manual before pump installation and operation D082UIE 00 TC X030V TC X050A TC X050S TC X050P TC X050P PP...

Страница 2: ...nder the positive displacement pump category They are powered by compressed air and transfer liquids through the movement of 2 diaphragms connected by a center shaft The pump runs through the use of a...

Страница 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Страница 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Страница 5: ...ring a hazardous fluid strictly comply with the regulatory procedures such as using proper containers storage conditions etc Always install the piping and exhaust port of this pump away from areas fre...

Страница 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Страница 7: ...install the air inlet Airline ball valve by referring to Outside view of 3 Name of parts and materials 1 The maximum applied air pressure of the plastic pump depends on the liquid temperature Table 3...

Страница 8: ...old Out Chamber Exhaust Port In Manifold Base Lift Point MODEL 050AT 050ST 050PT 050PT PP 050VT 050DT 030VT Pump Wetted Parts ADC12 SCS14 PPG PP PVDF POM PVDF Diaphragm PTFE PTFE Valve Stopper SUS316...

Страница 9: ...ST 050PT 147 5 79 154 6 06 149 5 87 88 3 46 15 0 59 25 0 98 110 4 33 90 3 54 98 3 86 35 1 38 91 3 58 58 2 28 57 2 24 82 3 23 110 4 33 050PT PP 150 5 91 164 6 46 115 4 53 050VT 147 5 79 154 6 06 89 3 5...

Страница 10: ...Graph Table 3 Liquid TEMP Max supply air pressure NOTICE This is the measurement method used when determining the pumps performance curves Please refer to the below measurement instruments and testin...

Страница 11: ...rom abnormal damage or breakage the inlet pressure must be kept below the following values PTFE Diaphragms 0 02 MPa 3 psi height 2 m 6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not i...

Страница 12: ...n is to be controlled by a solenoid valve then a three way type valve is recommended A three way solenoid valve allows any trapped air to bleed off in turn improving pump performance Use a flexible ho...

Страница 13: ...is positioned below the liquid so that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout prote...

Страница 14: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Страница 15: ...lied air pressure may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions...

Страница 16: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Страница 17: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Страница 18: ...eck the ball valve material is sufficiently heavy compared to the liquid being pumped Icing on air switching portion Check that the air filter and exhaust are clean and not blocked or restricted Check...

Страница 19: ...Air leak on inlet suction side Check that inlet hose or hose fittings are not loose or broken and the pump manifold torque values are correct Check the Inlet manifold O rings are not damaged or missi...

Страница 20: ...19 memo...

Страница 21: ...20 memo...

Страница 22: ...21 Limited Factory Warranty...

Страница 23: ...22...

Страница 24: ...2015 4...

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