background image

Installation

CAUTION

・ When fitting liquid hoses to the pump, make sure to use a sturdy hose that will not collapse when strong suction pressure is 

applied from the pump. Also make sure the hose has a sufficient pressure rating to cope with the required discharge pressure.

・ When installing a standby pump or two pumps in parallel, be sure to provide a Flow valve on each of the IN and OUT liquid 

material  manifolds  and  perform  pump  switchovers  by  firstly  shutting  off  both  pumps  and  separating  them  through  the  liquid 

material valves. If a Liquid line valve of the stopped pump remains open, the diaphragms could be inverted or stretched and 

possibly broken by the discharge pressure produced by the operating pump, thus resulting in damage in an early stage.

!

!

!

!

!

・ When pumping a fluid that contains slurry, verify that the particle size is below the Max solid size (see[1.Specifications]). If it 

exceeds the limitation of slurries indicated in the main specifications, attach a strainer to the pump to stop larger particles. 

Otherwise, such particles may cause a malfunction.

・ Depending upon changes in pumping conditions such as expanding liquids or changes in liquid temperature the pressure inside 

the pump could change drastically. In such cases install a relief valve on the liquid discharge side, to bring the pressure down 

below the maximum permissible value.

・ When testing piping for leakage, do NOT apply pressure to the pump's inlet and outlet sides with compressed air from outside. 

It may cause abnormal breakage to the diaphragm or the switching portion.

CAUTION

・ The piping and the peripheral equipment may become clogged with foreign matter such as dust dirt or sludge. Clean the inside 

of the piping for 10 to 20 seconds before connecting it to the pump.

!

3.Recommended air piping connection diagram

・ Connect  an  air  valve,  air  filter,  regulator  and  if  necessary 

a lubricator (Make sure they are rated to provide sufficient 

air  volume  passage  as  required  to  run  the  pump  correctly) 

Connect hoses to the pump and compressor.

Air valve

Regulator

Ground

Airline ball valve

Pump

- 13 - 

Содержание TC-X030V

Страница 1: ...AL For safety purposes please be sure to read and follow the instructions contained within this manual before pump installation and operation D082UIE 00 TC X030V TC X050A TC X050S TC X050P TC X050P PP...

Страница 2: ...nder the positive displacement pump category They are powered by compressed air and transfer liquids through the movement of 2 diaphragms connected by a center shaft The pump runs through the use of a...

Страница 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Страница 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Страница 5: ...ring a hazardous fluid strictly comply with the regulatory procedures such as using proper containers storage conditions etc Always install the piping and exhaust port of this pump away from areas fre...

Страница 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Страница 7: ...install the air inlet Airline ball valve by referring to Outside view of 3 Name of parts and materials 1 The maximum applied air pressure of the plastic pump depends on the liquid temperature Table 3...

Страница 8: ...old Out Chamber Exhaust Port In Manifold Base Lift Point MODEL 050AT 050ST 050PT 050PT PP 050VT 050DT 030VT Pump Wetted Parts ADC12 SCS14 PPG PP PVDF POM PVDF Diaphragm PTFE PTFE Valve Stopper SUS316...

Страница 9: ...ST 050PT 147 5 79 154 6 06 149 5 87 88 3 46 15 0 59 25 0 98 110 4 33 90 3 54 98 3 86 35 1 38 91 3 58 58 2 28 57 2 24 82 3 23 110 4 33 050PT PP 150 5 91 164 6 46 115 4 53 050VT 147 5 79 154 6 06 89 3 5...

Страница 10: ...Graph Table 3 Liquid TEMP Max supply air pressure NOTICE This is the measurement method used when determining the pumps performance curves Please refer to the below measurement instruments and testin...

Страница 11: ...rom abnormal damage or breakage the inlet pressure must be kept below the following values PTFE Diaphragms 0 02 MPa 3 psi height 2 m 6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not i...

Страница 12: ...n is to be controlled by a solenoid valve then a three way type valve is recommended A three way solenoid valve allows any trapped air to bleed off in turn improving pump performance Use a flexible ho...

Страница 13: ...is positioned below the liquid so that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout prote...

Страница 14: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Страница 15: ...lied air pressure may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions...

Страница 16: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Страница 17: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Страница 18: ...eck the ball valve material is sufficiently heavy compared to the liquid being pumped Icing on air switching portion Check that the air filter and exhaust are clean and not blocked or restricted Check...

Страница 19: ...Air leak on inlet suction side Check that inlet hose or hose fittings are not loose or broken and the pump manifold torque values are correct Check the Inlet manifold O rings are not damaged or missi...

Страница 20: ...19 memo...

Страница 21: ...20 memo...

Страница 22: ...21 Limited Factory Warranty...

Страница 23: ...22...

Страница 24: ...2015 4...

Отзывы: