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IWAKI EHN-B11SH, Инструкция по эксплуатации

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IWAKI EHN-B11SH Скачать руководство пользователя страница 47

T.614-1  ‘07/01

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

U.S.A.

Australia

Singapore

Indonesia

Malaysia

Taiwan

Thailand

Hong Kong

China

China

China

China

Philippines

Korea

: IWAKI America Incorporated

: IWAKI Pumps Australia Pty. Ltd.

: IWAKI Singapore Pte. Ltd.

: IWAKI Singapore (Indonesia Branch)

: IWAKIm Sdn. Bhd.

: IWAKI Pumps Taiwan Co., Ltd.

: IWAKI (Thailand) Co.,Ltd.

: IWAKI Pumps Co., Ltd.

: IWAKI Pumps (Guandong) Co., Ltd.

: GFTZ IWAKI Engineering & Trading (Guangzhou)

: IWAKI Pumps Co., Ltd. (Beijing)

: IWAKI Pumps (Shanghai) Co., Ltd.

: IWAKI Chemical Pumps Philippines, Inc.

: IWAKI Korea Co.,Ltd.

FAX : 508 429 1386
FAX : 2 9899 2421
FAX : 6316 3221
FAX : 21 690 6612
FAX : 3 7803 4800
FAX : 2 8227 6818
FAX : 2 322 2477
FAX : 2 607 1000
FAX : 750 380 9078
FAX : 20 8435 9181
FAX : 10 6442 7712
FAX : 21 6272 6929
FAX : 2 843 3096
FAX : 2 3474 0221

TEL : (1)508 429 1440
TEL : (61)2 9899 2411
TEL : (65)6316 2028
TEL : (62)21 690 6606
TEL : (60)3 7803 8807
TEL : (886)2 8227 6900
TEL : (66)2 322 2471
TEL : (852)2 607 1168
TEL : (86)750 380 9018
TEL : (86)20 8435 0603
TEL : (86)10 6442 7713
TEL : (86)21 6272 7502
TEL : (63)2 888 0245
TEL : (82)2 3474 0523

FAX : 2154 1028
FAX : 02 990 42888
FAX : 48 24 2346
FAX : 8 511 72922
FAX : 9 2742715
FAX : 66 81 16 61
FAX : 1 64 49 92 73
FAX : 1743 366507
FAX : 26 674 9302
FAX : 2236 33469
FAX : 297 273902
FAX : 943 628799
FAX : 1367 2030

TEL : (49)2154 9254 0
TEL : (39)02 990 3931
TEL : (45)48 24 2345
TEL : (46)8 511 72900
TEL : (358)9 2742714
TEL : (47)66 81 16 60
TEL : (33)1 69 63 33 70
TEL : (44)1743 231363
TEL : (41)26 674 9300
TEL : (43)2236 33469
TEL : (31)297 241121
TEL : (34)943 630030
TEL : (32)1367 0200

Germany

Italy

Denmark

Sweden

Finland

Norway

France

U.K.

Switzerland

Austria

Holland

Spain

Belgium

: IWAKI EUROPE GmbH

: IWAKI Italia S.R.L.

: IWAKI Nordic A/S

: IWAKI Sverige AB

: IWAKI Suomi Oy

: IWAKI Norge AS

: IWAKI France S.A.

: IWAKI PUMPS (UK) LTD.

: IWAKI (Schweiz) AG

: IWAKI (Austria) GmbH

: IWAKI Holland B.V.

: IWAKI Iberica Pumps, S.A.

: IWAKI Belgium n.v.

IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

( )Country codes

Содержание EHN-B11SH

Страница 1: ...EHN SH Instruction Manual IWAKI Electromagnetic Metering Pump Read this instruction manual before use of product...

Страница 2: ...the Warning section could lead to a serious accident which may result in death Caution Contents Instruction for safety 1 3 Outline of product 1 Unpacking and inspection 4 2 Principle of operation 4 3...

Страница 3: ...r Qualified operators only Any operation of the pump is permitted to only the per son with a enough understanding of the pump Specified power only Do not apply any power other than specified one on th...

Страница 4: ...without using an earth leakage breaker may cause an electrical shock Purchase an optional leak age breaker and install in the system Prohibited Handling of the power cable Use of a defective or damag...

Страница 5: ...a control unit The reciprocating motion is transferred to a diaphragm through a plunger and makes volumetric change in a pump chamber Pumping action is obtained by volumetric change and by valve actio...

Страница 6: ...ller function code R Standard type 7 Special type code 01 99 Non standard material Non standard connection etc Control unit EHNC B R 1 2 3 4 1 Control unit type EHNC Multi voltage type with crimp cont...

Страница 7: ...ct such as relay is used its applicable load should be 5mA or below Note 2 The input signals over the upper limit stroke rate are stored up to 255 signals Note 3 The residual input signals over 360 sp...

Страница 8: ...nchronously with a external pulse in the ratio of 1 1 5 2 EXT operation EXT input Multiply when a set number of pumping is 5 EXT input Dividing when a set number of pumping is 5 EXT input operation Pu...

Страница 9: ...nal comes contact closed The pump operates in EXT mode while STOP signal is coming 6 2 M ON setting Discharge port Adjusting screw Pump head Suction port Base Fix base with screws Stroke length adjust...

Страница 10: ...ile STOP signal comes Chattering is being set T 10 or T 50 is displayed other than T 5 STOP function is set to M OF M ON is displayed when M ON is selected The multiply ratio of EXT mode is being set...

Страница 11: ...l it outdoor Select an installation site convenient for future maintenance and inspec tion and fix the pump on a flat floor free of vibrations 2 Precaution on handling Warning Turn off power Working w...

Страница 12: ...ver do not detach it unless it is not required Never use the detached control unit with other pump models Grounding Risk of electrical shock Do not operate the pump without grounding Limited operating...

Страница 13: ...ep ing in mind ease and efficiency for maintenance and inspection work Do not expose the pump to sunlight or rainwater Cover the pump when placing it outside Place the pump as close to the suction tan...

Страница 14: ...for opening pressure Fig C 5m Suction side tank Discharge side tank Bleed port 5 Mounting check valve A check valve is packed to avoid over feeding Be sure to install the check valve in fol lowing con...

Страница 15: ...away from pump 5 Electrical wiring 5 1 Wiring of power source 1 Confirm that main power source is turned off before wiring 2 Wiring must be done according to your electrical works standard using good...

Страница 16: ...but turning ON OFF power pay attention to following points In case power is turned ON OFF by the relay its contact vol ume must be 5A or more Contact point may be welded if con tact volume is 5A or b...

Страница 17: ...tion effect from the power cable and results in wrong operation or failure When using SSR solid state relay for EXT STOP signal input When using SSR for EXT STOP signal input use the recom mended prod...

Страница 18: ...op of control unit and then remove screw gasket and two screws above stroke length adjusting knob and remove the control unit 2 Remove four screws on the bottom of control unit and remove controller c...

Страница 19: ...er and controller may be failed Wiring to socket for signal input Terminal for power source Plug H Socket Potential free contact signal Open collector signal Socket STOP signal STOP signal EXT signal...

Страница 20: ...tening torque 19 Operation 1 Operation After the installation piping and wiring processes are completed operate the pump in accordance with the following steps Model Caution Torque Remarks EHN B11 21...

Страница 21: ...hrough parts Caution Regarding the SH type discharge pressure can not be fully opened by the adjusting screw Install a discharge valve on discharge pipe for opening pressure Bleed port Adjusting screw...

Страница 22: ...troke rate adjustment Fixed stroke rate 100 75 50 25 0 25 50 75 100 Discharge capacity Stroke length adjustment B type 360spm Stroke rate is fixed at 100 270spm Stroke rate is fixed at 75 180spm Strok...

Страница 23: ...pm Discharge capacity Stroke rate adjustment spm Caution Never turn stroke length adjust ing knob when pump is stopped 3 Stroke length adjustment Stroke length is adjusted by changing the returning di...

Страница 24: ...es not suck up liquid and remove adhered matters Remove the air if it remains in the pump head and re adjust dis charge capacity Refer to pages 21 22 Caution Try to stop the pump by key operation befo...

Страница 25: ...play 2 Manual waiting display Setting display of stroke speed 7 Display selection of EXT operation ON STROKE RATE 3 Key lock display ON STROKE RATE ON STROKE RATE ON STROKE RATE Press for 3 seconds sh...

Страница 26: ...e the setting of anti chattering push key as pressing key to move to move to anti chattering setting display Push key to set and push key to confirm it and return to manual waiting mode Note 1 This va...

Страница 27: ...se the quick figure change stops at 1 or 360 And then figure skips from 360 or 1 to 1 or 360 by releasing the key once and then pushing or key again 4 Start stop of pump ON STROKE RATE In case a strok...

Страница 28: ...waiting mode and set a stroke rate 2 3 2 EXT operation 1 Turn on power ON STROKE RATE In the manual waiting mode push key as pressing key to move to the EXT mode The pump starts to run synchronously...

Страница 29: ...n is displayed in the manual waiting mode During manual operation with key pad locked Press key for 3 seconds when key pads are locked The key mark disappears and keypad operations become effective Ca...

Страница 30: ...power off If STOP or STOP indication is displayed the STOP function is active First release STOP function Refer to page 35 for how to release the STOP function 2 Move to the EXT mode Push key to move...

Страница 31: ...power is turned on for the first time program version is shown briefly and the manual waiting mode appears On and after the second time the pump is turned on the pump restarts in the EXT operation mod...

Страница 32: ...version is shown briefly and the manual waiting mode appears On and after the second time the pump is turned on the pump restarts in the EXT operation mode with EXT indication on the display if the p...

Страница 33: ...ON Use or key to select the EXT indication or spm indication in the display selection mode of EXT operation 5 Return to the EXT mode ON STROKE RATE Push key to return to the EXT mode The above display...

Страница 34: ...r with a pump controller 50 series set the anti chattering to T 5 The pump may not operate if it is set to T 10 or T 50 ON STROKE RATE If the pump is EXT mode push key If STOP or STOP is shown release...

Страница 35: ...nction Refer to page 35 to release the STOP function 2 Go to the anti chattering setting display ON STROKE RATE In the manual waiting mode push and keys simultaneously to show T 5 factory setting on d...

Страница 36: ...ng setting 2 Move to the anti chattering setting display When STOP indication appears push key while pressing key Display shows T 5 T 10 or T 50 3 Move to the STOP setting display Push key once Displa...

Страница 37: ...d voltage Electronic circuit of control unit is damaged Correct wiring Trace cause and raise voltage to specified level Replace the whole unit Substrate part cannot be repaired Liquid suction cannot b...

Страница 38: ...visual inspec tion By visual inspec tion Tightening torque of pump head mounting screw Parts Q ty Time to be replaced Pump head Valve set SH 2 sets 8000 hours Diaphragm 1 Check valve 1 Note Durabilit...

Страница 39: ...ation may not be put in memory If this happens pump starts when power is turned on again and chemical may be discharged Method to release pressure 1 Stop the pump 2 Turn the adjusting screw to open di...

Страница 40: ...the pump head Then screw the fitting in the pump head by hand Tighten the fitting by 1 4 turn with a spanner in the last place 2 Mount the suction side valve set Put the valve set in the fitting 3 an...

Страница 41: ...1 Remove the suction hose discharge hose and bleed hose 2 Remove the pump head with a hex wrench 3 Turn the diaphragm to remove it from the plunger pump shaft Warning Pay attention not to lose the di...

Страница 42: ...dia phragm Do not remove the bracket spacer If removed mate projected and recessed part of the bracket and bracket spacer and insert them to the bottom 3 Screw the diaphragm into the plunger 4 Operate...

Страница 43: ...mited to the instruction shown on Maintenance section Bleed assembly Control unit Gasket Gasket Cord nut Cap Cord gasket Case gasket Controller case Tapping screw Terminal gasket Bracket Spacer Pump b...

Страница 44: ...iaphragm 1 9 Retainer 1 11 Valve guide 4 12 Valve seat 4 13 Valve 4 14 Valve gasket B 2 18 Diaphragm spacer 19 Hex socket cap bolt 4 28 Valve gasket A 8 29 Seal nut 1 30 Adjusting screw 1 31 Spring 1...

Страница 45: ...44 Outline dimension EHN B11 B21 SH EHN C21 SH 12 0 5 76 12 0 5 76...

Страница 46: ...45 Outline dimension EHN C31 C36 SH 12 0 5 76...

Страница 47: ...6606 TEL 60 3 7803 8807 TEL 886 2 8227 6900 TEL 66 2 322 2471 TEL 852 2 607 1168 TEL 86 750 380 9018 TEL 86 20 8435 0603 TEL 86 10 6442 7713 TEL 86 21 6272 7502 TEL 63 2 888 0245 TEL 82 2 3474 0523 FA...

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