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Table of Contents

1 General

1.1 Intended use

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1.2 Safety regulations

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1.3 Manufacturer

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1.4 Designations

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1.5 CE marking and EU Declaration of Conformity

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1.6 Maintenance

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1.7 Handling of refrigerant

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1.8 Extended warranty

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1.9 Spare parts

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1.10 Dismantling and decommissioning

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2 Technical description

2.1 Cooling/heating pump ThermoCooler HP

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3 Wiring instructions

3.1 Power supply

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3.2 Communication with Climatix

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3.3 Heater (optional)

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3.4 Envistar Flex unit parts

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4 Operation

4.1 Commissioning

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4.2 Cooling status

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5 Maintenance instructions

5.1 Service schedule

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5.2 Periodic inspection

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6 Alarm management and troubleshooting

6.1 Troubleshooting in the event of an alarm

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6.2 Alarm information for inverter and compressor

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6.3 Troubleshooting via symptoms

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6.4 Alarm reset

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7 Technical data

Содержание ThermoCooler HP 100

Страница 1: ...Translation of the original instructions Operation and Maintenance ThermoCooler HP 100 980 Order number Project ...

Страница 2: ...1 Cooling heating pump ThermoCooler HP 7 3 Wiring instructions 3 1 Power supply 10 3 2 Communication with Climatix 10 3 3 Heater optional 11 3 4 Envistar Flex unit parts 12 4 Operation 4 1 Commissioning 13 4 2 Cooling status 14 5 Maintenance instructions 5 1 Service schedule 15 5 2 Periodic inspection 15 6 Alarm management and troubleshooting 6 1 Troubleshooting in the event of an alarm 16 6 2 Ala...

Страница 3: ...ted by IV Produkt AB 1 2 Safety regulations For safety regulations relating to the reversible heat pump installed together with the Envistar Flex air handling unit see Operation and Maintenance for Envistar Flex under order specific documentation at docs ivprodukt com 1 3 Manufacturer The ThermoCooler HP cooling heating pump is manufactured by IV Produkt AB Sjöuddevägen 7 SE 350 43 VÄXJÖ 1 4 Desig...

Страница 4: ... as well as to the EU Directives applicable to the type of unit e g Pressure Equipment Directive PED 2014 68 EU As certification confirming that the requirements have been met we pro vide an EU Declaration of Conformity which is available under Documenta tion at ivprodukt docfactory com or under Order Unique Documentation at docs ivprodukt com 0 1 Art Nr 19194 0001_01 1 2 3 180s Typical CE label f...

Страница 5: ...er the technical functioning of the equip ment and systems The levels for the various actions to be taken for a system are calculated using carbon dioxide equivalents CO e ton This figure is calculated by multiplying the refrigerant s GWP value Global Warming Potential by the charge in kilos GWP for R410a is 2088 A charge of 5 0 kg R410a therefore corresponds to 5 0 2088 1000 10 44 CO e tons The u...

Страница 6: ...arranty a complete documented and sig ned IV Produkt Service and Warranty Manual must be presented 1 9 Spare parts Spare parts and accessories for this unit are ordered from your nearest IV Produkt sales representative When ordering state the order number and designation These are stated on a model type plate affixed to each component There is a separate spare parts list for the unit refer to Orde...

Страница 7: ...ich was a condenser in cooling mode becomes an evaporator in heating mode Conversely the evaporator becomes a condenser 8 3 9 11 13 14 10 16 18 19 17 4 1 5 6 2 12 15 7 Flowchart for cooling mode reversible heat pump size 100 240 ThermoCooler HP cooling heating pump Rotor Fan and filter section extract air fan Fan and filter section supply air fan 1 Compressor 2 Suction gas sensor temp after evapor...

Страница 8: ...to the compressor where it is compressed The refrigerant then moves to the supply air coil where the energy from the extract air and the compressor is released The energy remaining in the extract air downstream of the heat pump is then recovered in the rotor These two recovery systems give a very high degree of efficiency Since the rotor requires less energy to run than the compressor system this ...

Страница 9: ...ill primarily trip alarms for the following errors High pressure in the system manual reset on pressure control HP1 Low pressure in the system Alarm from frequency inverter Incorrect phase sequence size 600 980 Function The reversible heat pump is interlocked across the air handling unit If any of the fans stop the cooling heating pump will also stop The reversible heat pump is not permitted to st...

Страница 10: ...n the event that the decision is nevertheless made to use a residual current circuit breaker we recommend a 300 mA type B residual current circuit breaker specially adapted for the frequency converter A 300 mA type B residual current circuit breaker offers fire protection not personal protection 3 2 Communication with Climatix Communication with the air handling unit s Envistar Flex Climatix contr...

Страница 11: ...sible heat pump The following wiring instructions apply if the heater is retrofitted All connections are made internally in the reversible heat pump Quick connect Quick connect Quick connect White Brown Green Yellow Preinstalled from the factory 3 quick connectors male At site installation to terminal block 3 quick connectors female For maintenance instructions see the section entitled Air heater ...

Страница 12: ...he following settings for Climatix are made at the factory Main menu Configuration Configuration 1 Heat recovery Rotor Heating TCHP Electric heater TCHP Cooling TCHP Main menu Configuration Configuration 2 Cooling recovery No Support operation No Support operation Osstp block No Freezing monitor No Pump heating No Pump alarm heating No Main menu Configuration Integration Type of cooling Modbus Car...

Страница 13: ... before starting the cooling unit The crankcase heating must be switched on long enough before the unit begins operating so that the oil maintains a temperature of at least 30 ºC The maximum warm up time is approximately 2 3 hours The temperature can be measured externally at the bottom of the compressor NB For units in size 600 980 2 circuit the compressor for the second circuit is dependent on t...

Страница 14: ...isplayed if there is a fault with the inverter or compressor In the event of an alarm see 6 2 Alarm infor mation for inverter and compressor page 17 Compressor C1 On Off Compressor operating mode Suction gas temp C1 x x C Measured suction gas temp Evaporation temp C1 x x C Calculated evaporating temp based on low pressure Low pressure C1 x x bar Relative pressure from low pressure sen sor Overheat...

Страница 15: ...inspec tion and registration see 1 7 Handling of refrigerant page 5 Visual check Check 1 The fins on the condenser evaporator to detect mechanical deformations 2 The drip tray and drain with water trap clean if necessary 3 That the water trap without non return valve is filled with water Cleaning If the fins are fouled they should be vacuumed from the inlet side Alternatively you can blow them cle...

Страница 16: ...176 Compr 2 LowEvap Pressure displayed YES Insufficient refrigerant volume Look for leakage seal the leak and top up with refrigerant No or too low air flow across evaporator Check adjust the flow Defective expansion valve Check replace NO Is the LED flashing red on the frequency inverter YES Phase failure voltage failure Check the 3 phase supply measure the incoming voltage Reset the frequency in...

Страница 17: ... high evaporation temperature Alarm C1 communication EVD Fault on communication to EVD expansion valve control Alarm C1 low suction gas temp Low suction gas temperature Alarm Carel Explanation and corrective action 76 Drive MainsPhaseLoss Check that all three phases are connected to the frequency inverter 81 Drive U_phaseLoss 82 Drive V_phaseLoss 83 Drive W_phaseLoss 94 Drive offline No communicat...

Страница 18: ... fuses Incorrect phase sequence compressor 2 Switch two of the incoming phases Compressor has opened a safety circuit Check and reset if needed Defective compressor Check replace Frost on the evaporator heating application Expansion valve is defective Check replace Insufficient refrigerant volume Look for leakage seal the leak and top up with refrigerant Low return air flow Adjust the flow 6 4 Ala...

Страница 19: ... 2 Max operating current A 7 6 11 15 15 21 24 26 33 44 52 63 65 External fuse protec tion c A 10 16 20 20 25 32 32 40 50 63 80 80 Refrigerant R410a kg 2 8 4 6 5 8 7 0 8 2 10 1 10 7 13 2 10 4 5 8 14 0 6 0 14 0 9 0 17 4 12 6 a For units with dampers ePM1 50 F7 filter supply air ePM10 60 M5 filter extract air SFPv values with NP rotor supply air temp 20 C and duct pressure 200 Pa 170 30 Pa Max air fl...

Страница 20: ...7 075 88 00 Control support 46 0 47 075 89 00 styr ivprodukt se Service 46 0 47 075 89 99 service ivprodukt se Spare parts 46 0 470 75 88 00 spareparts ivprodukt com Visit us at www ivprodukt com Documentation for your unit docs ivprodukt com Technical documentation docs ivprodukt se ...

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