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Table of Contents

1 General

1.1 Intended use

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1.2 Safety regulations

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1.3 Manufacturer

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1.4 Designations

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1.5 CE marking and EU Declaration of Conformity

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1.6 Maintenance

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1.7 Handling of refrigerant

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1.8 Extended warranty

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1.9 Spare parts

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1.10 Dismantling and decommissioning

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2 Technical description

2.1 Cooling unit, EcoCooler

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3 Wiring instructions
4 Operation

4.1 Commissioning

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4.2 Cooling status

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5 Maintenance instructions

5.1 Service schedule

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5.2 Periodic inspection

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6 Alarm management and troubleshooting

6.1 Troubleshooting in the event of an alarm

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6.2 Troubleshooting via symptoms

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7 Technical data

7.1 EcoCooler without cooling recovery (code ECO)

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7.2 EcoCooler with cooling recovery (code ECX)

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Содержание NEW EcoCooler

Страница 1: ...Operation and Maintenance NEW EcoCooler 100 980 Order number Project Translation of the original instructions ...

Страница 2: ...and decommissioning 6 2 Technical description 2 1 Cooling unit EcoCooler 7 3 Wiring instructions 4 Operation 4 1 Commissioning 12 4 2 Cooling status 13 5 Maintenance instructions 5 1 Service schedule 14 5 2 Periodic inspection 14 6 Alarm management and troubleshooting 6 1 Troubleshooting in the event of an alarm 15 6 2 Troubleshooting via symptoms 17 7 Technical data 7 1 EcoCooler without cooling ...

Страница 3: ...gulations relating to the cooling unit installed together with the En vistar Flex air handling unit see Operation and Maintenance for Envistar Flex under order specific documentation at docs ivprodukt com 1 3 Manufacturer The EcoCooler cooling unit is manufactured by IV Produkt AB Sjöuddevägen 7 SE 350 43 VÄXJÖ 1 4 Designations The EcoCooler comes with a model rating plate placed on the front The ...

Страница 4: ...et we pro vide an EU Declaration of Conformity which is available under Documenta tion at ivprodukt docfactory com or under Order Unique Documentation at docs ivprodukt com 0 1 Art Nr 19194 0001_01 1 2 3 180s Typical CE label for air handling units For units without integrated control equipment The EC declaration applies only to units in the condition in which they have been delivered and installe...

Страница 5: ... and in accordance with national regulations The levels for the various actions to be taken for a system are calculated using carbon dioxide equivalents CO e ton This figure is calculated by multiplying the refrigerant s GWP value Global Warming Potential by the charge in kilos GWP for R410a is 2088 A charge of 5 0 kg R410a therefore corresponds to 5 0 2088 1000 10 44 CO e tons The unit is marked ...

Страница 6: ...rranty a complete documented and sig ned IV Produkt Service and Warranty Manual must be presented 1 9 Spare parts Spare parts and accessories for this unit are ordered from your nearest IV Produkt sales representative When ordering state the order number and designation These are stated on a model type plate affixed to each component There is a separate spare parts list for the unit refer to Order...

Страница 7: ...pless cooling power Two different versions of EcoCooler are available without cooling recovery without rotary heat exchanger code ECO with cooling recovery with rotary heat exchanger code ECX Cooling recovery means that the thermal wheel starts up when the extract air room temperature drops below the outdoor temperature and cooling is required EcoCooler cooling unit with cooling recovery code ECX ...

Страница 8: ... condenser is located in the ex tract air ECO or the exhaust air ECX This means that the exhaust air becomes hot when the cooling unit is running It is important to ensure that the air volumes are above the specified minimum flow on both the outdoor air and extract air side The process cannot work if these air volumes are not available 14 12 13 8 3 9 15 10 4 11 16 17 1 7 5 6 2 Flow chart for EcoCo...

Страница 9: ...egrated control equipment the alarm can be read on the Cli matix display In the event of an alarm correct the fault and then reset the alarm If the high pressure alarm trips repeatedly an authorised refrigeration service company must be called in The high pressure switch is tripped when the system is at high pressure and has a manual reset button To avoid accidental stoppages at high pressure the ...

Страница 10: ...is function should be used To activate the function do the following in the control unit IV Produkt 000 Demand 083 Status OFFbyKEY Inv OFF 1 Press the circle button 2 Press the down arrow to highlight Status I O 3 Press the enter arrow button 4 Press the up arrow to access the Current limit menu 5 Press the enter arrow button so that the cursor starts flashing 6 Press the up arrow to change NO to ...

Страница 11: ... 3 Wiring instructions For connection instructions for the cooling unit plus any associated electrical air heater see the separate wiring diagram under order specific documentation at docs ivprodukt com For connection of the rotary heat exchanger see Operation and Maintenance for Envistar Flex under order specific documentation at docs ivprodukt com ...

Страница 12: ...il is warm inside the speed controlled compres sor crankcase before starting the cooling unit The crankcase heating must be switched on long enough before the unit begins operating so that the oil maintains a temperature of at least 30 ºC The maximum warm up time is approximately 2 3 hours The temperature can be measured externally at the bottom of the compressor Prior to commissioning the contrac...

Страница 13: ... the event of an alarm see Alarm information for inverter and compressor page 16 Compressor C1 On Off Compressor operating mode Suction gas temp C1 x x C Measured suction gas temp Evaporation temp C1 x x C Calculated evaporation temp based on low pressure Low pressure C1 x x bar Relative pressure from low pressure sen sor Overheating C1 x xK Measured overheating High pressure C1 x x bar Relative p...

Страница 14: ...e inspec tion and registration see 1 7 Handling of refrigerant page 5 Visual check Check 1 The fins on the condenser and evaporator to detect mechanical deforma tions 2 The drip tray and drain with water trap clean if necessary 3 That the water trap without non return valve is filled with water Cleaning If the fins on the condenser and evaporator are fouled they should be vacuumed from the inlet s...

Страница 15: ...ch manually Check replace NO Is the alarm 118 Compr 1 Low evaporation pressure or 176 Compr 2 LowEvapPressure displayed YES Insufficient refrigerant vo lume Look for leakage seal the leak and top up with refrigerant No or too low air flow across the evaporator Check adjust the flow Defective expansion valve or low pressure control Check replace NO Is the LED flashing red on the fre quency inverter...

Страница 16: ...r stoppage caused by high evaporation temperature Alarm C1 communication EVD Fault on communication to EVD expansion valve control Alarm C1 low suction gas temp Low suction gas temperature Alarm Carel Explanation and corrective action 76 Drive MainsPhaseLoss Check that all three phases are connected to the frequency inverter 81 Drive U_phaseLoss 82 Drive V_phaseLoss 83 Drive W_phaseLoss 94 Drive o...

Страница 17: ...tches and fuses The compressor has tripped the high pressure switch Check and reset if needed Defective compressor Check replace Frost on the evaporator The expansion valve is incorrectly preset defective Check replace Insufficient refrigerant volume Search to detect leakage seal the leak and charge with refrigerant Low supply air flow Adjust the flow Alarm reset In the event of an alarm initiated...

Страница 18: ...mix ECO Size 480 600 740 850 980 Power variant 1V 2V 1V 2V 3V 2V 3V 1V 2V 3V 1V 2V Air flow min a m3 s 0 93 0 93 1 16 1 16 1 16 1 42 1 42 1 61 1 61 1 61 1 95 1 95 max a m3 s 4 66 4 66 5 78 5 78 5 78 7 08 7 08 8 06 8 06 8 06 9 77 9 77 Max cooling power b kW 55 7 66 5 57 3 69 5 82 2 74 6 102 2 78 8 94 8 118 7 81 3 127 4 Power need compressor kW 11 8 16 7 11 5 16 3 18 3 15 6 22 2 14 9 16 5 24 8 14 8 ...

Страница 19: ... 480 600 740 850 980 Power variant 1V 2V 1V 2V 3V 2V 3V 1V 2V 3V 1V 2V Air flow min a m3 s 0 93 0 93 1 16 1 16 1 16 1 42 1 42 1 61 1 61 1 61 1 95 1 95 max a m3 s 4 66 4 66 5 78 5 78 5 78 7 08 7 08 8 06 8 06 8 06 9 77 9 77 Max cooling power b kW 52 2 85 9 65 7 90 4 106 2 97 1 131 8 102 5 123 3 153 7 107 1 164 5 Power need compressor kW 12 2 17 2 11 9 16 1 19 0 16 2 23 1 15 4 17 3 25 7 15 2 25 4 No ...

Страница 20: ... 075 88 00 Control support 46 0 47 075 89 00 styr ivprodukt se Service 46 0 47 075 89 99 service ivprodukt se Spare parts 46 0 470 75 88 00 spareparts ivprodukt com Visit us at www ivprodukt com Documentation for your unit docs ivprodukt com Technical documentation docs ivprodukt se ...

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