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Table of Contents

Safety precautions

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1.1 Personal protective equipment

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1.2 Prevent injury to personal and damage to air handling units

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1.3 Product signs, information and warning stickers

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1.4 Safety message

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1.5 General safety messages

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2 General

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2.1 Intended use

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2.2 Manufacturer

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2.3 Designations

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2.4 CE marking and EU Declaration of Conformity

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2.5 Maintenance

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2.6 Extended warranty

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2.7 Spare parts

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2.8 Dismantling and decommissioning

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2.9 Installation instructions

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Lift off unit

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3.1 Lifting of unit with bracket EMMT-08

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3.2 Lifting units mounted on base frame

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3.3 Lifting with forklift

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3.4 Spreader bar

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Unit placement

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Requisite service areas

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Installation of functional section

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6.1 Block sections

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Components/accessories for duct installation

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Duct connection, general

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Schematic diagram, recommended connection

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10 Connection of liquid

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11 Quick connectors

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12 Power supply, control and communication

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13 Wiring instructions and fuse protection

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13.1 Wiring diagrams

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13.2 Recommended external fuse and power supply

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13.3 Wiring instructions

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Содержание EcoHeater

Страница 1: ...Installation NEW EcoHeater English ...

Страница 2: ... 2 9 Installation instructions 7 3 Lift off unit 8 3 1 Lifting of unit with bracket EMMT 08 9 3 2 Lifting units mounted on base frame 10 3 3 Lifting with forklift 10 3 4 Spreader bar 11 4 Unit placement 12 5 Requisite service areas 13 6 Installation of functional section 14 6 1 Block sections 14 7 Components accessories for duct installation 16 8 Duct connection general 18 9 Schematic diagram reco...

Страница 3: ...otective mask Fall protection 1 2 Prevent injury to personal and damage to air handling units To avoid injury to persons or damage to air handling units pay attention to the following Read the entire document before working on the unit Comply with national and local laws and regulations for work safety Do not wear loose clothing or jewellery that may get fasten Do not step or climb on the unit Use...

Страница 4: ...following warning symbols and signal words are used in this document to inform of risks DANGER Danger indicates an imminent dangerous situation which if not avoided can result in death or serious injury WARNING Warning indicates a potentially dangerous situation which if not avoided can lead to serious injury CAUTION Caution indicates a less potentially dangerous situation which if not avoided can...

Страница 5: ...designed for starting stopping the unit Always use the service switch in the control equipment to start and shut down the unit Electrical connections DANGER Risk of serious injury Electrical power can cause electric shock burns and death Working on servicing the unit Shut down the unit via the service switch in the control equipment then turn the safety switch to the 0 position and lock it There m...

Страница 6: ...ection doors are locked with the supplied keys Make sure that all hatches are closed and that lockable inspection hatches are secured before starting the unit and after repairs service Heat pump WARNING Risk of personal injury Hot surfaces can cause burns Working on servicing the unit Shut down the unit via the service switch in the control equipment then turn the safety switch to the 0 position a...

Страница 7: ...the different parts of the unit All safety switches must be switched off before repairs service Wait at least 3 minutes before opening inspection hatches Filter WARNING Risk of personal injury harmful dust Use a face mask respiratory protection to avoid inhaling dust Directive WARNING The products may not be put into service until the machinery or installation in which they are incorporated compli...

Страница 8: ...ed to use the unit in potentially explosive environments Eex 2 2 Manufacturer The EcoHeater extract air heat pump is manufactured by IV Produkt AB Sjöuddevägen 7 S 350 43 VÄXJÖ 2 3 Designations The EcoHeater extract air heat pump comprises two to three sections fan section compressor section and a possible combustion gas bypass Each section has a model identification label placed on the front The ...

Страница 9: ...f the refrigerant circuit are carried out by a certified refrigeration technician 2 6 Extended warranty In cases in which the equipment delivered is covered by a 5 year warranty in accordance with ABM 07 with appendix ABM V 07 or in accordance with NL 17 with appendix VU20 the IV Produkt Service and Warranty Manual is supplied with the product In order to claim an extended warranty a complete docu...

Страница 10: ...sing sticker may NOT be used DANGER Risk of serious injury Falling units can cause crushing injuries Slide stops must always be mounted when lifting DANGER Risk of serious injury Falling units can cause crushing injuries Lift equipment attached in the lifting brackets must be dimensioned for the applicable load CAUTION Risk of personal injury Sharp edges can cause cutting injuries The following pe...

Страница 11: ...ical groove in the aluminium bar and locked with the wing screw in the lifting bracket The slide stop must be mounted in the lifting bracket before lifting the unit The bracket must be mounted with the lifting lug up not down or to the side The equipment must be handled with care both during installation and storage If the bracket binds when mounting do not use it Maximum weight per bracket 400 kg...

Страница 12: ...e frame For frame 100 mm max length 6 000 mm max weight 3 000 kg For frame 160 mm max length 7 000 mm max weight 5 400 kg On welded supports the lifting lugs are welded in the base frame For frame 160 mm max length 10 000 mm max weight 10 000 kg Lifting straps must not be pulled through the lifting lugs Shackles shall be used and dimensioned for the applicable load with the required safety factor ...

Страница 13: ... must be used Chains straps must not rest against the unit when lifting When lifting using EMMT 08 or when lifting in a base frame a spreader bar must be used The size of the spreader bar must be approximately 100 to 400 mm wider than the unit Depending on the design of the unit it is usually enough to use a spreader bar on the short sides of the unit It is important that chains straps do not come...

Страница 14: ...ng floor which provides good vibration dampening On a floating floor a waterproof trough with water runoff should be constructed for drainage of condensation water 1 Joists when installed above noise sensitive environments additional measures must be taken 2 Joist insulation 3 Flooring panel 4 Drainage water run off 5 Mineral wool 100 mm 6 Particleboard 22 mm or equivalent 7 Watertight trough with...

Страница 15: ...notice 5 Requisite service areas The service areas must extend along the entire unit and at least 300 mm to the side of the compressor section and behind the unit Free space in front of unit service and open space in front of the unit for servicing should be 1 5 depth D at least 1200 mm 1 5 D Min 1200 mm D L Min 300 mm Min 300 mm ...

Страница 16: ...ocks with base frame indoor support EMMT 05 and outdoor version with base frame For installation drawing refer to docs ivprodukt com Technical data 1 Fit the supplied gasket between the parts 1 NB The supplied gasket is doubled separate the gasket before installation 2 Position the functional sections close together 3 Fit guide key 2 or bolted joint 3 If you do not want to pull out the fan to acce...

Страница 17: ...is used in the bottom joint between the fan section and the compressor section solid red line This is because the lower bolted joints furthest into the unit are inaccessible For assembly of other joints dashed red lines either guide strips or bolted joints can be used 4 Mount the outer corner 5 Check that doors inspection hatches can be opened and closed ...

Страница 18: ...nuator EMT 02 Rectangular connector for guide system Shut off damper EMT 0 Damper can be installed for horizontal or vertical air streams Rectangular connector for guide system Module section with internal damper EHP B Opens for bypass via filter in the event of a fire Fan section EHP F Compressor section EHP C Sleeves are available as duct accessories 1080 EMT 02 EHP B EHP F EHP C 115 EMT 01 ...

Страница 19: ...01 EN Continuous product development may give rise to specification changes without notice Vertical spring damper accessory for vibration dampening Sylodyn accessory for vibration dampening Before installation place the sylodyn mat under the plate ...

Страница 20: ... for the guide system The ducts are connected with a gasket guide key and external corner Connection is as shown in Figure A Alternatively the ducts are connected with bolts at the corner of the frame as shown in Figure B If the ducts are connected with sleeves which is recommended for dampening vibrations the duct insulation is installed over the entire connection Sleeves not supplied by IV Produ...

Страница 21: ...umps adjusting valves etc to gain full function Drain Condensation outlet frost protected GT3 Temperature sensor outdoor air to be placed northeast CP1 Circulation pump heat pump For more information see Operation and Maintenance principle drawings and Control Diagram at docs ivprodukt com max temp out 60 C min temp in 20 C max temp in 53 C normal t 7 C CP1 GT3 EcoHeater Min 10 C Max 30 C Drain GT...

Страница 22: ...r for removing particles POS 2a is mounted on the inlet connection IN If shut off valves are installed on the connections also fit a pressure relief valve on the compressor side The connections can also be complemented with bleeder valves The particle filter shut off valves pressure relief valve and bleeder valves are not supplied by IV Produkt 3 Condensation outlet The condensation outlet ABS pla...

Страница 23: ... rise to specification changes without notice Water traps must not be installed for outdoor units For indoor units water traps can be used to avoid any unpleasant odours The pipe should be insulated if it is located in a cold area Drain trap for indoor use only Drain trap for indoor use only ...

Страница 24: ...oduct development may give rise to specification changes without notice 11 Quick connectors Connect connect together the quick connectors between the fan section and the compressor section NB Check that the markings correspond to the connectors cables before assembly ...

Страница 25: ... the entire chapter 1 5 General safety messages before working on servicing or inspecting the air handling unit 1 Connect the power supply to the main switch 2 Establish communication with sub central unit BMS if applicable Communications can be via COM or signal cable 3 Make sure that the EcoHeater receives a signal from the temperature sensor for outdoor air via COM or signal cable For communica...

Страница 26: ...otection 13 1 Wiring diagrams For wiring diagrams see order unique electrical diagrams enclosed with the delivery of a unit or on docs ivprodukt com Control diagram 13 2 Recommended external fuse and power supply The power supply is connected to the switch in the compressor section For recommended external fuse and power supply refer to docs ivprodukt com Technical Data ...

Страница 27: ...FITTED OPEN CONTACT IN THE EVENT OF ALARM GROUP ALARM OUTDOOR AIR SENSOR GT3 208 207 205 206 220 219 209 211 212 210 103 102 N L 1 PE L 3 L 2 1 N 5 3 2 HB1 N 6 4 TEMPERATUR SENSOR ACCUMULATOR TANK GT9 Code STA 09 Temperature control internal radiator curve FLOW TEMP SENSOR GT7 POWER SUPPLY 3 400V 50Hz OUTDOOR AIR SENSOR GT3 INTERLOCK FROM CIRCULATION PUMP GROUP ALARM CENTRAL FIRE ALARM WHERE FITTE...

Страница 28: ...tice Code STA 10 Temperature control of accumulation tanks POWER SUPPLY 3 400V 50Hz OUTDOOR AIR SENSOR GT3 INTERLOCK FROM CIRCULATION PUMP GROUP ALARM CENTRAL FIRE ALARM WHERE FITTED OPEN CONTACT IN THE EVENT OF ALARM TEMPERATUR SENSOR ACCUMULATOR TANK GT9 212 211 205 206 220 219 209 210 103 102 N L 1 PE L 3 L 2 1 N 5 3 2 HB1 N 6 4 ...

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Страница 32: ... 075 88 00 Control support 46 0 47 075 89 00 styr ivprodukt se Service 46 0 47 075 89 99 service ivprodukt se Spare parts 46 0 47 075 88 00 spareparts ivprodukt com Visit us at www ivprodukt com Documentation for your unit docs ivprodukt com Technical documentation docs ivprodukt se ...

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