3.
Tighten the bonnet fasteners in a crisscross pattern.
For more information, see
4.2.1 Fastener torque table for valve body to topworks on page 9
.
4.
Make multiple crisscross passes to build up torque to the final table value. Make additional criss-
cross passes using final table values to evenly tighten each fastener to within 5% of torque value.
5.
Retighten the bonnet fasteners as noted above at ambient conditions after the system has cycled
through operating pressure and temperature.
6.
Monitor the valve for leakage:
If leakage ...
Then ...
Occurs at the body/bonnet
flange sealing area
Depressurize the system and retighten the bonnet fasteners as noted
above.
Continues
Depressurize the system and retighten the bonnet fasteners as noted
above. (maximum 3rd re-torque)
Continues
Replace the valve diaphragm.
For more information, see
6.5 Replace the valve diaphragm on page 14
4.2.1 Fastener torque table for valve body to topworks
Table 1: PAS bonnet (963)
Values given are for lubricated fasteners.
Valve size, inches (DN)
PTFE diaphragm
Elastomer diaphragm
Inches
DN
in-lb
N-m
in-lb
N-m
0.50
15
20-50
2.3-5.7
20-40
2.3-4.5
0.75
20
40-70
4.5-7.9
20-50
2.3-5.7
1.00
25
45-80
5.1-9.1
25-70
2.8-7.9
1.50
40
145-170
16-19
75-130
8.5-14.7
2.00
50
225-275
25-31
100-180
11-20
2.50
65
500-830
57-94
300-420
34-48
3.00
80
500-830
57-94
300-420
34-48
4.00
100
200-575
23-65
180-220
20-25
Table 2: Metal bonnet (903, 913)
Values given are for lubricated fasteners.
Valve size
PTFE diaphragm
Elastomer diaphragm
Inch
DN
in-lb
N-m
in-lb
N-m
0.50
15
25-80
2.8-9.1
20-40
2.3-4.5
0.75
20
50-80
5.7-9.1
20-50
2.3-5.7
1.00
25
65-120
7.4-13.6
45-70
5.1-7.9
1.25 and 1.50
32 and 40
200-225
23-25
75-130
8.5-14.7
2.00
50
225-300
25-34
100-180
11-20
2.50
65
750-1000
85-113
300-420
34-48
3.00
80
750-1000
85-113
300-420
34-48
4.00
100
540-600
61-68
190-230
22-26
NOTICE:
1.
Make multiple criss-cross passes to build up torque to final table values. Make addition-
al criss-cross passes using table vales to evenly tighten each bolt to within 5% of stated
torque.
4.2 Tighten the bonnet fasteners
Handwheel Operated Valves (903, 913, 963) Installation, Operation, and Maintenance Manual
9
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