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34

Pellet Insert ZC Kit Assembly

(ref. form # 775277M)

Kit Contents

(refer to Figure 53)

1 ea. Back panel (A)

1 ea. Left side panel (B)

1 ea. Right side panel (C)

1 ea. Top panel (D)

1 ea. Access panel (E)   

1 ea. Flue block off plate (F)

2 ea. Standoff brackets (G) - marked S

2 ea. Standoff brackets (H) - marked T

1 ea.  Back Stand-off Bracket (I) - marked B

26 ea.  1/8” x 1/2” Screws (J)

4 ea.   Door Washers (K)

1 ea.   Rear Vent Adaptor (L)*

*   The rear vent adaptor (cat. no. H5147) is only required for rear vent applications 

and must be ordered separately.

Figure 54

Figure 55

3.  Assemble the perimeter (see Figure 56) - Using only the bottom 2 

holes on each side, screw the left side panel (B) and the right side 

panel (C) to the back panel (A).

Tools Required

 1/4” Nut Driver, 1/8” Drill

IMPORTANT NOTE: ALL THE STAND-OFFS PROVIDED IN THIS KIT MUST 

BE INSTALLED ON THE PANELS PER THESE INSTRUCTIONS.  THEY ARE 

REQUIRED TO ENSURE PROPER CLEARANCES.
BEFORE INSTALLING THE APPLIANCE REVIEW ALL REQUIREMENTS IN 

THIS MANUAL PROVIDED WITH THE APPLIANCE.  ALL WARNINGS AND 

PRECAUTIONS IN THIS MANUAL APPLY TO THESE INSTRUCTIONS.
DETERMINE THE VENT CONFIGURATION. FOLLOW INSTRUCTIONS IN 

THE INSTALLATION AND OPERATION MANUAL AND VENT MANUFAC-

TURER’S INSTRUCTIONS.
DETERMINE THE FLOOR PROTECTION REQUIREMENTS. FOLLOW 

INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL. 

IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE 

WINSLOW FIREPLACE INSERT, YOU MUST USE HEAT KIT, CAT. NO. 

79024 - SOLD SEPARATELY. IF A MASONRY HEARTH IS USED IT MUST 

EXTEND THE FULL WIDTH AND DEPTH OF THE ENCLOSURE AND TO 

THE FRONT AS SPECIFIED IN THE INSTALLATION AND OPERATION 

MANUAL.

Cat. No.

Model

Description

79025

PI40-ZCK

PI40GL Pellet ZC Kit

Figure 53 - Kit Contents

D

y

z

A

F

E

L

K

J

I

G

H

B

C

L

L

Flat Edge

NOTE: Top or rear vent?  If you will be venting out the top then you will 

install the block off plate (F in Figure 53) onto the lower back panel (A) 

in the spot that is marked “z” in Figure 53. If you are venting out the 

back you will install the block off plate (F) onto the top panel (D) in the 

spot that is marked “y” in Figure 53. You will use four of the sheet metal 

screws provided to attach the block off plate (F).

Installation Instructions

1.   For a rear vent termination, remove the flue clean out box on the 

PI40GL pellet insert by removing the three screws (1 on top and 1 

on both the right and left side) that hold it in place. Using these same 

screws, install the rear vent adaptor (L) in place of the flue clean out 

box (see Figure 54).

2.  When installing the rear vent adaptor (L), ensure that the flat edge is 

directed towards the inside of the stove (see Figure 55).

Содержание Winslow PI40GL

Страница 1: ...s pel let fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtain a permit and...

Страница 2: ...illing the Hopper Page 20 Lighting Page 20 Manual Operation Page 20 Thermostat Operation Page 20 Shut Down Page 21 Paint Curing Page 21 Convection Blower Operation Page 21 Operating Sounds Page 21 Pel...

Страница 3: ...omidrangesettingwithoccasional running on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 14 C...

Страница 4: ...te power cord under or in front of appliance Smoke Detector Recommended Since there are always several potential sources of fire in any home we recommend installing smoke detectors If possible install...

Страница 5: ...by products into the home Be sure your home has adequate makeup air to eliminate negative pressures caused by the above mentioned sources Outside air connected to the appliance probably will not resol...

Страница 6: ...elf ignitor for ease of ignition Weight 270 pounds Hopper Capacity 55 pounds adjustable down to 40 pounds to fit into small fireplaces Listing Information The Winslow PI40GL insert is safety listed wi...

Страница 7: ...hieve proper combustion FUEL CAUTION The use of unapproved dirty wet and or high salt content fuel will void the warranty This insert is designed to burn wood pellet fuel In addition a corn wood pelle...

Страница 8: ...urround Kit is used 15 1 2 394mm 15 381mm 23 584mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Exte...

Страница 9: ...52mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection Hearth Protection shaded gray Figure 6 Figure 7 Figure 8 CLEARANCES TO COMBUSTIBLES INSTALL VENT AT CLEARANCES SPECIFIED BY T...

Страница 10: ...lly or down provided the structural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A C...

Страница 11: ...chanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply inlet min 120 3 1m M Clearance above paved sidewalk or a pav...

Страница 12: ...may help in installing the nuts See the expanded view in Figure 11A 2 Screw the six 1 4 truss head screws partially into the speed nuts see A in Figure 11A 3 The side surround panel with the small ac...

Страница 13: ...ntering The insert must be fastened to the hearth floor using lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use...

Страница 14: ...e from the thermostat into one of the slots from which the jumperwirewasremoved Repeatthisprocessfortheotherthermostat wire Retain the jumper wire for future reinstallation See Page 20 for ther mostat...

Страница 15: ...im and the top edge of the front door and a 1 1 2 38 mm gap between the lower door trim to the bottom of the front door Visually inspect the alignment of the trim and adjust if necessary See Figure 20...

Страница 16: ...sing 1 8 allen wrench or t handle wrench re install the four button head screws through the two holes at each end of the grill and into the stove body See Figures 23 and 24 Figure 23 Figure 24 IMPORTA...

Страница 17: ...nstallation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 2 Remove all pellets and ash from the firebox...

Страница 18: ...en wrench 6 Replace the Burn Pot and check that it is firmly in place if you can rotate the Burn Pot it is not installed correctly If present install the optional log set according to the log set inst...

Страница 19: ...ht corner of the firebox Rotate the brackets D so they are placed as shown in Figure 32 The bracket fits between the back of the firebox and the air wash at the front of the insert 3 Remove the cerami...

Страница 20: ...an be done by turning the heat setting dial to off and back to the desired heat setting 1 thru 5 You will then have to press the start button to initiate ignition CAUTION Failure to confirm pellets in...

Страница 21: ...e from softwoods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the Burn Pot Try burning various brands of pellets until you find one that burns with minimum...

Страница 22: ...sure the high side of the pot is rotated toward the front of the insert see Figure 35 Push the Burn Pot down so surface A is tight against the steel supporting the pot Do not substitute any other gra...

Страница 23: ...st once every year to determine if cleaning is necessary Sweep the pipe as needed The insert has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetheright...

Страница 24: ...PLUG STOVE 2 Locate the switch on the combustion blower see Figure 44 3 Using a flat head screwdriver remove the 2 screws which secures the switch to the blower housing 4 Using a dry cloth wipe off an...

Страница 25: ...ll the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling the top hinge pin out...

Страница 26: ...board Over Temperature Snap Switch Opens at 225 F This switch is installed on the convection blower see C in Figure 45 and shuts the insert down if it senses excessive temperatures This snap switch h...

Страница 27: ...the higher burn rates and appears to burn the pellets out of the pot faster than they can be resupplied or there are significant variations of flame height within a single burn setting the draft adju...

Страница 28: ...Board has no Power When selector knob is turned no lights light up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of con...

Страница 29: ...e technician Flue gas passageways restricted Call service technician Auger motor not operating Call service technician Hopper lid is open Close Hopper Lid Hopper lid switch is faulty Replace hopper li...

Страница 30: ...corative Nickel Bars Upper Body H3112 Door Handle Assembly REPLACEMENT PARTS WINSLOW PI40GL 79040 Door w glass No Trim H6021 Flue Clean Out Box H5988 Hardware Package H5911 Hopper Door Wire 79021 Igni...

Страница 31: ...40 HK3441F41 34 5 8 Ht x 41 Wd Surround Panels 79029 PI40 HK3448F 34 5 8 Ht x 48 Wd Surround Panels 75251 GFHKET B Extended Side Trim Kit Black 775208M 75063 GFHKET N Extended Side Trim Kit Nickel 775...

Страница 32: ...1 RCL S STAT Remote LCD Stat Thermostat On Off 13c H8865 RC S TOUCH Remote Touch Screen Thermostat On Off 13d F2236 RCKit4001 Remote Simple On Off 14a H8863 WS S TMR Wall Switch Countdown Timer 14b H8...

Страница 33: ...th the insert very cautiously tilted back insert your four leveling bolts approximately 2 1 16 52 mm into the holes provided at the bottom of the insert see Figure 51 3 Set the insert on the insulatio...

Страница 34: ...HE FLOOR PROTECTION REQUIREMENTS FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT YOU MUST USE HEAT KIT CA...

Страница 35: ...used in Step 7 Figure 56 Figure 57 Figure 58 Figure 59 A B C Bottom 2 holes on each side D 5 Install the top stand offs G There are 2 standoffs on the top panel D Install them by taking the lip of th...

Страница 36: ...igure 61 Slide the ZC box against the back of the stove and reinstall the 3 screws removed in Step 7 through top panel D and into the stove Figure 60 Figure 61 9 Install the access panel E by screwing...

Страница 37: ...or Combustible Floor Figure 64 Exhaust Top View Front 8 1 4 210mm 9 1 8 232mm 39 991mm Exhaust Intake A C Power Cord Front View 6 3 4 172mm 19 1 2 495mm 25 1 2 648mm 10 3 8 264mm 4 102mm 3 1 2 89mm Si...

Страница 38: ...Non Combustible Hearth Floor Figure 65 Exhaust Top View Front Outside Air Intake Exhaust A C Power Exhaust Intake A C Power Cord Front View Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3 8 264mm 19 1...

Страница 39: ...e In Mobile Homes Radiateur de chambre type boulette de combustible utiliser aussi dans les mobile homes Model Mod le Winslow PI40GL Date of Manufacture Date de Fa 2020 2021 2022 Jan Feb Mar Apr May J...

Страница 40: ...______________________________________ ______________________________________________________ ______________________________________________________ ___________________________________________________...

Страница 41: ...t IHP will not be responsible for a damages caused by normal wear and tear accident riot fire flood or acts of God b damages caused by abuse negligence misuse or unauthorized alteration or repair of t...

Страница 42: ...only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair...

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