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IronStrike Winslow PI40GL, Инструкция по установке и эксплуатации, Страница: 2 / 42

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CONGRATULATIONS!

When you purchased your new pellet fireplace insert, you 

joined the ranks of thousands of individuals whose answer to 

their home heating needs reflects their concern for aesthetics, 

efficiency and our environment. We extend our continued sup-

port to help you achieve the maximum benefit and enjoyment 

available from your new pellet fireplace insert.

Thank you for selecting an Innovative Hearth Products (IHP) 

pellet fireplace insert as the answer to your home heating needs.

TABLE OF CONTENTS

Using this Manual ................................................................. Page 2
Important Safety Warnings ................................................... Page 3
Planning Your Installation ..................................................... Page 4
Smoke Detector Recommended ............................................ Page 4
Carbon Monoxide Monitor Recommended ........................... Page 4
Selecting a Location .............................................................. Page 5
Negative Pressure Warning ................................................... Page 5
Features and Specifications .................................................. Page 6
Insert Dimensions ................................................................. Page 8
Minimum Fireplace Size ........................................................ Page 8
Clearances to Combustibles .................................................. Page 9
Hearth Protection .................................................................. Page 9
Installation ..................................................................... Page 10-19 
 

Control Board Installation........................................ Page 10

 Venting .................................................................... Page 10
 

Vent Termination Requirements .............................. Page 10

 

Vent Termination Locations ..................................... Page 11

 

Insert Leveling......................................................... Page 12

 

Surround Installation............................................... Page 12

 

Mobile Home Installations ....................................... Page 13

 

Outside Air Installations .......................................... Page 14

 

Thermostat installation ............................................ Page 14

 

Door Trim Installation Instructions  ......................... Page 14

 

Door Grill Installation Instructions  ......................... Page 16

 

Brick Panel Installation Instructions ........................ Page 17

 

Log Set Installation Instructions  ............................ Page 19

Operation ....................................................................... Page 20-21
 

Control Board .......................................................... Page 20

 

Filling the Hopper .................................................... Page 20

 Lighting ................................................................... Page 20
 

Manual Operation .................................................... Page 20

 

Thermostat Operation ............................................. Page 20

 

Shut Down .............................................................. Page 21

 

Paint Curing ............................................................ Page 21

 

Convection Blower Operation .................................. Page 21

 

Operating Sounds ................................................... Page 21

   

 

Pellet Fuel ................................................................ Page 21

 

Corn Fuel ................................................................. Page 21

 Cautions .................................................................. Page 21
Cleaning and Maintenance ............................................. Page 22-25
 

Burn-Pot Cleaning ................................................... Page 22

 

Cleaning Glass......................................................... Page 22

 

Inspect Gaskets ....................................................... Page 22

 

Cleaning Heat Exchanger ......................................... Page 22

 

Cleaning Flue Gas Passageways .............................. Page 22

 

Cleaning Combustion Blower .................................. Page 23

 

Cleaning Vent Pipe .................................................. Page 23

 

Removing Ash from the Firebox .............................. Page 24

 

Cleaning Convection Blower .................................... Page 24

 

Cleaning “Proof of Fire” Switch ............................... Page 24

 

Adjustable Hopper ................................................... Page 24

 

Front Door Opening and Removal ........................... Page 25

 

Side Door Removal ................................................. Page 25

Component Location and Functions ............................... Page 26-27
 Igniter...................................................................... Page 22
 

Vacuum Switch ....................................................... Page 26

 

Auger and Auger Motor  .......................................... Page 26

 

Over Temperature Snap Switch ............................... Page 26

 

Proof of Fire Snap Switch........................................ Page 26

 

Convection Blower Snap Switch .............................. Page 26

 

Hopper Lid Switch    ................................................ Page 26

 

Draft Adjuster .......................................................... Page 27

 

Wiring Diagram ....................................................... Page 27

Diagnostic Codes ................................................................ Page 28
Troubleshooting .................................................................. Page 28
Replacement Parts .............................................................. Page 30
Accessories ......................................................................... Page 31
Heat Kit  Instructions .......................................................... Page 33
Pellet Insert ZC Kit Assembly Instructions .......................... Page 34
ZC Framing Dimensions for 
       Combustible Hearth /Floor ........................................... Page 37
ZC Framing Dimensions for Non-
       Combustible Hearth /Floor ........................................... Page 38
Safety Listing / Rating Plate ................................................ Page 39
Warranty ............................................................................. Page 41
Product Reference Information ........................................... Page 42

USING THIS MANUAL

Please read and carefully follow all of the instructions found in this 

manual. Please pay special attention to the safety instructions provided 

in this manual. 

PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE

Содержание Winslow PI40GL

Страница 1: ...s pel let fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtain a permit and...

Страница 2: ...illing the Hopper Page 20 Lighting Page 20 Manual Operation Page 20 Thermostat Operation Page 20 Shut Down Page 21 Paint Curing Page 21 Convection Blower Operation Page 21 Operating Sounds Page 21 Pel...

Страница 3: ...omidrangesettingwithoccasional running on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 14 C...

Страница 4: ...te power cord under or in front of appliance Smoke Detector Recommended Since there are always several potential sources of fire in any home we recommend installing smoke detectors If possible install...

Страница 5: ...by products into the home Be sure your home has adequate makeup air to eliminate negative pressures caused by the above mentioned sources Outside air connected to the appliance probably will not resol...

Страница 6: ...elf ignitor for ease of ignition Weight 270 pounds Hopper Capacity 55 pounds adjustable down to 40 pounds to fit into small fireplaces Listing Information The Winslow PI40GL insert is safety listed wi...

Страница 7: ...hieve proper combustion FUEL CAUTION The use of unapproved dirty wet and or high salt content fuel will void the warranty This insert is designed to burn wood pellet fuel In addition a corn wood pelle...

Страница 8: ...urround Kit is used 15 1 2 394mm 15 381mm 23 584mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Exte...

Страница 9: ...52mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection Hearth Protection shaded gray Figure 6 Figure 7 Figure 8 CLEARANCES TO COMBUSTIBLES INSTALL VENT AT CLEARANCES SPECIFIED BY T...

Страница 10: ...lly or down provided the structural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A C...

Страница 11: ...chanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply inlet min 120 3 1m M Clearance above paved sidewalk or a pav...

Страница 12: ...may help in installing the nuts See the expanded view in Figure 11A 2 Screw the six 1 4 truss head screws partially into the speed nuts see A in Figure 11A 3 The side surround panel with the small ac...

Страница 13: ...ntering The insert must be fastened to the hearth floor using lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use...

Страница 14: ...e from the thermostat into one of the slots from which the jumperwirewasremoved Repeatthisprocessfortheotherthermostat wire Retain the jumper wire for future reinstallation See Page 20 for ther mostat...

Страница 15: ...im and the top edge of the front door and a 1 1 2 38 mm gap between the lower door trim to the bottom of the front door Visually inspect the alignment of the trim and adjust if necessary See Figure 20...

Страница 16: ...sing 1 8 allen wrench or t handle wrench re install the four button head screws through the two holes at each end of the grill and into the stove body See Figures 23 and 24 Figure 23 Figure 24 IMPORTA...

Страница 17: ...nstallation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 2 Remove all pellets and ash from the firebox...

Страница 18: ...en wrench 6 Replace the Burn Pot and check that it is firmly in place if you can rotate the Burn Pot it is not installed correctly If present install the optional log set according to the log set inst...

Страница 19: ...ht corner of the firebox Rotate the brackets D so they are placed as shown in Figure 32 The bracket fits between the back of the firebox and the air wash at the front of the insert 3 Remove the cerami...

Страница 20: ...an be done by turning the heat setting dial to off and back to the desired heat setting 1 thru 5 You will then have to press the start button to initiate ignition CAUTION Failure to confirm pellets in...

Страница 21: ...e from softwoods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the Burn Pot Try burning various brands of pellets until you find one that burns with minimum...

Страница 22: ...sure the high side of the pot is rotated toward the front of the insert see Figure 35 Push the Burn Pot down so surface A is tight against the steel supporting the pot Do not substitute any other gra...

Страница 23: ...st once every year to determine if cleaning is necessary Sweep the pipe as needed The insert has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetheright...

Страница 24: ...PLUG STOVE 2 Locate the switch on the combustion blower see Figure 44 3 Using a flat head screwdriver remove the 2 screws which secures the switch to the blower housing 4 Using a dry cloth wipe off an...

Страница 25: ...ll the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling the top hinge pin out...

Страница 26: ...board Over Temperature Snap Switch Opens at 225 F This switch is installed on the convection blower see C in Figure 45 and shuts the insert down if it senses excessive temperatures This snap switch h...

Страница 27: ...the higher burn rates and appears to burn the pellets out of the pot faster than they can be resupplied or there are significant variations of flame height within a single burn setting the draft adju...

Страница 28: ...Board has no Power When selector knob is turned no lights light up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of con...

Страница 29: ...e technician Flue gas passageways restricted Call service technician Auger motor not operating Call service technician Hopper lid is open Close Hopper Lid Hopper lid switch is faulty Replace hopper li...

Страница 30: ...corative Nickel Bars Upper Body H3112 Door Handle Assembly REPLACEMENT PARTS WINSLOW PI40GL 79040 Door w glass No Trim H6021 Flue Clean Out Box H5988 Hardware Package H5911 Hopper Door Wire 79021 Igni...

Страница 31: ...40 HK3441F41 34 5 8 Ht x 41 Wd Surround Panels 79029 PI40 HK3448F 34 5 8 Ht x 48 Wd Surround Panels 75251 GFHKET B Extended Side Trim Kit Black 775208M 75063 GFHKET N Extended Side Trim Kit Nickel 775...

Страница 32: ...1 RCL S STAT Remote LCD Stat Thermostat On Off 13c H8865 RC S TOUCH Remote Touch Screen Thermostat On Off 13d F2236 RCKit4001 Remote Simple On Off 14a H8863 WS S TMR Wall Switch Countdown Timer 14b H8...

Страница 33: ...th the insert very cautiously tilted back insert your four leveling bolts approximately 2 1 16 52 mm into the holes provided at the bottom of the insert see Figure 51 3 Set the insert on the insulatio...

Страница 34: ...HE FLOOR PROTECTION REQUIREMENTS FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT YOU MUST USE HEAT KIT CA...

Страница 35: ...used in Step 7 Figure 56 Figure 57 Figure 58 Figure 59 A B C Bottom 2 holes on each side D 5 Install the top stand offs G There are 2 standoffs on the top panel D Install them by taking the lip of th...

Страница 36: ...igure 61 Slide the ZC box against the back of the stove and reinstall the 3 screws removed in Step 7 through top panel D and into the stove Figure 60 Figure 61 9 Install the access panel E by screwing...

Страница 37: ...or Combustible Floor Figure 64 Exhaust Top View Front 8 1 4 210mm 9 1 8 232mm 39 991mm Exhaust Intake A C Power Cord Front View 6 3 4 172mm 19 1 2 495mm 25 1 2 648mm 10 3 8 264mm 4 102mm 3 1 2 89mm Si...

Страница 38: ...Non Combustible Hearth Floor Figure 65 Exhaust Top View Front Outside Air Intake Exhaust A C Power Exhaust Intake A C Power Cord Front View Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3 8 264mm 19 1...

Страница 39: ...e In Mobile Homes Radiateur de chambre type boulette de combustible utiliser aussi dans les mobile homes Model Mod le Winslow PI40GL Date of Manufacture Date de Fa 2020 2021 2022 Jan Feb Mar Apr May J...

Страница 40: ...______________________________________ ______________________________________________________ ______________________________________________________ ___________________________________________________...

Страница 41: ...t IHP will not be responsible for a damages caused by normal wear and tear accident riot fire flood or acts of God b damages caused by abuse negligence misuse or unauthorized alteration or repair of t...

Страница 42: ...only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair...

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