Assembly Instructions
Tool Changer TK-35
WZW_TK-35_V2.0
5
The following corrective maintenance can be carried out at the
owner’s:
Replacing the seals of the coupling surfaces
Replacing the locking piston/seals on the robot side
Replacing the ball bushing on the robot side
Replacing the tapered pins on the robot side
Proceed as follows:
Locking piston
1.
Undo fastening screws (1)
2.
T
Caution!
T
Cover (2) under spring tension - when unscrewing
the final two screws, press the cover on the robot flange
downwards to prevent injuries due to the housing cover
popping up
3.
Remove the compression spring (3) and locking piston (5).
Remove the 4 hardened steel balls (8) from the locking pis-
ton
4.
You can now replace the piston seals
Ball Bushing
5.
Carry out Items 1 -4
6.
Lay the main body (10) on the mounting surface
7.
Now use a rubber hammer to lightly tap the ball bushing (7)
inwards towards the piston chamber
8.
Refit in reverse order
9.
Check tool changer as to function
Tighten all screw connectors with a DIN-based
tightening torque and lock to medium strength with
a thread locking adhesive (e.g. Ergo 4052).
Spare parts and a full set of seals can be obtained through the
manufacturer.
1
Flat head screw
7
Ball Bushing
2
Cover
8
Balls
3
Compression spring
9
Closing cover
4
Piston seal
10
Housing
5
Locking piston
11
O-rings
6
O-ring
12
Taper Pin
9.
8B
Dismantling, decommissioning, dis-
posal
CAUTION!
Before dismantling the tool changer, the energy
supply needs to be disconnected and the line
system relieved of pressure.
Make a note of the safety instructions and general
hazards listed on Page 2.
9.1.
30B
Dismantling
At the end of their useful lives, the tool changer must be
dismantled and disposed of in an environmentally compatible
manner.
Properly
clean
sub-assemblies
and
components
and
disassemble them with consideration given to the prevailing local
health & safety and environmental protection provisions.
9.2.
31B
Decommissioning
You carry out decommissioning in the reverse order to
commissioning.
Any tool changer malfunctioning needs to be corrected
before decommissioning
Tool changer needs to be cleaned
Non-plugged connection openings need to be firmly closed
9.3.
32B
Disposal
Pass on disassembled parts for recycling if no arrangements
have been made for returning them or disposal:
Turn metals into scrap.
Hand in plastic elements for recycling.
Sort the rest of the components by material properties and
dispose of accordingly.
10.
9B
Accessories
(Please refer to the ongoing catalogue or the internet for
individual tool changer accessories.)
OPTION:
Specifici splash-proof execution
IP65 sealed electrical signal transmission
Tool changer with internal routing
Stainless Steel tool changer for pharmaceutical, medical
and food industry
3
7
6
5
9
1
8
4
2
10
12
11
