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   |   Optidrive ODE-3 User Guide   |   

Version 2.00

www.invertekdrives.com

4.3.3. Optional Input Choke

  

An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:

  o  The incoming supply impedance is low or the fault level / short circuit current is high.
  o  The supply is prone to dips or brown outs.
  o  An imbalance exists on the supply (3 phase drives).
  o  The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).

  

In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers 
are shown in the table.

Supply

Frame Size

AC Input Inductor

230 Volt 

1 Phase

1

OPT-2-L1016-20

2

OPT-2-L1025-20

3

N/A

400 Volt 

3 Phase

2

OPT-2-L3006-20

2

OPT-2-L3010-20

3

OPT-2-L3036-20

4

OPT-2-L3050-20

4.4. Motor Connection

  

The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply, for motors 
which have been wound for operation with a variable speed drive then there is no preventative measures required, however if the 
quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required.

  

The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable 
is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase 
conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least 
equal cross sectional area and manufactured from the same material as the phase conductors.

  

The motor earth must be connected to one of the Optidrive earth terminals.

  

Maximum permitted motor cable length for all models: 100 metres shielded, 150 metres unshielded.

  

Where multiple motors are connected to a single drive using parallel cables, an output choke 

must

 be installed.

4.5. Motor Terminal Box Connections

Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This 
operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives 
the higher of the two voltage ratings.

Incoming Supply Voltage

Motor Nameplate Voltages

Connection

230

230 / 400

Delta

400

400 / 690

400

230 / 400

Star

4.6. Control Terminal Wiring

  

All analog signal cables should be suitably shielded. Twisted pair cables are recommended.

  

Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.

  

Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable.

  

Maximum control terminal tightening torque is 0.5Nm.

  

Control Cable entry conductor size: 0.05 – 2.5mm2 / 30 – 12 AWG.

Power & Contr

ol Wiring

4

Содержание Optidrive E3 Series

Страница 1: ...22kW 0 5HP 30HP 1 10 480V 3 Phase Input 1 2 3 4 5 6 7 8 9 10 User Manual Quick Start Up General Information and Ratings Mechanical Installation Power Control Wiring Operation Parameters Analog and Dig...

Страница 2: ...ions 17 4 9 Motor Thermal Overload Protection 18 4 10 EMC Compliant Installation 19 4 1 1 Optional Brake Resistor 19 5 Operation 20 5 1 Managing the Keypad 20 5 2 Operating Displays 20 5 3 Changing Pa...

Страница 3: ...llation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating pa...

Страница 4: ...g to any local legislation or codes Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentially hazard...

Страница 5: ...fore connecting the supply 9 5 EMC Filter Disconnect 38 7 Check the supply cable and motor cable for faults or short circuits 8 Route the cables 9 Check that the intended motor is suitable for use not...

Страница 6: ...tentiometer 5k 10k between terminals 5 6 and 7 as shown o Adjust the potentiometer to vary the speed from P 02 0Hz default to P 01 50 60 Hz default Quick Start IP66 Switched Switch the mains power on...

Страница 7: ...Doubler Model Number kW HP Output Current A Frame Size With Filter Without Filter N A ODE 3 1 10023 101 0 5 2 3 1 N A ODE 3 1 10043 101 1 4 3 1 N A ODE 3 210058 104 1 5 5 8 2 200 240V 10 1 Phase Input...

Страница 8: ...4 ODE 3 240041 304 1 5 2 4 1 2 ODE 3 240058 3F4 ODE 3 240058 304 2 2 3 5 8 2 ODE 3 240095 3F4 ODE 3 240095 304 4 5 9 5 2 ODE 3 340140 3F4 ODE 3 340140 304 5 5 7 5 14 3 ODE 3 340180 3F4 ODE 3 340180 30...

Страница 9: ...r the Optidrive given in section 9 1 Environmental Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive 3 2 UL Compliant Inst...

Страница 10: ...designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing w...

Страница 11: ...0 8 15 189 0 7 44 25 0 0 98 179 0 7 05 161 0 6 34 148 5 5 85 4 0 0 16 8 0 0 31 3 1 6 8 2 257 0 10 12 220 0 8 67 200 0 7 87 28 5 1 12 187 0 7 36 188 0 7 40 176 0 6 93 4 2 0 17 8 5 0 33 4 1 9 0 3 310 0...

Страница 12: ...e heat losses are approximately 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times 3 7 Gland Plate and Lock Off...

Страница 13: ...nection terminals as shown below 0 3 9 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment thi...

Страница 14: ...Earth PE Connection 4 2 1 1 B Incoming Power Connection 4 3 12 C Fuse Circuit Breaker Selection 4 3 2 12 D Optional Input Choke 4 3 3 12 E Optional External EMC Filter 4 10 14 F Internal Disconnect Is...

Страница 15: ...ce must be used The device must be suitable for protecting equipment with a DC component in the leakage current Individual ELCBs should be used for each Optidrive Shield Termination Cable Screen The s...

Страница 16: ...ble is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material Where a 4 c...

Страница 17: ...cal POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control 5 0 2 4 5 8 12 In Preset Speed Control P 20 sets the Preset Speed In PI Control POT can control...

Страница 18: ...e analog input e g for speed reference or PID feedback for example is defined by parameters P 15 The function of these parameters and available options is described in section 7 Analog and Digital Inp...

Страница 19: ...nd using an EMC type gland allowing connection to the motor body through the largest possible surface area Where drives are mounted in a steel control panel enclosure the cable screen may be terminate...

Страница 20: ...ive START When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled 5 2 Operating Displays Drive Stopped Disabled Drive is enab...

Страница 21: ...keys to select the required Read Only parameter Press the Navigate key for 1 second to display the value Press and hold the Navigate key 2 seconds to return to the operating display 5 5 Resetting Para...

Страница 22: ...ons with large sudden step changes in load or for PI control applications Optidrive Energy Optimisation reduces the drive internal heat losses increasing efficiency however it may result in some vibra...

Страница 23: ...ward and reverse directions u using the internal keypad or an external remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RT...

Страница 24: ...will be connected 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the...

Страница 25: ...mit of the band P 28 V F Characteristic Adjustment Voltage 0 P 07 0 V P 29 V F Characteristic Adjustment Voltage 0 0 P 09 0 0 Hz This parameter in conjunction with P 28 sets a frequency point at which...

Страница 26: ...s can be used to ensure the motor is at standstill prior to starting 2 DC Injection on Start Stop DC injection applied as both settings 0 and 1 above P 33 Spin Start 0 2 0 0 Disabled 1 Enabled When en...

Страница 27: ...16 000 0 000 Index 2 Display Scaling Source 0 3 0 Allows the user to program the Optidrive to display an alternative output unit scaled from either output frequency Hz Motor Speed RPM or the signal l...

Страница 28: ...ive will trip and show the fault code if the signal level falls below 3mA 20 to 4mA Signal the Optidrive will run at Preset Speed 1 P 20 if the signal level falls below 3mA Use for motor thermistor me...

Страница 29: ...ance in Ohms Determined by Autotune adjustment is not normally required P 56 Motor Stator d axis Inductance Lsd 0 00 655 35 mH Determined by Autotune adjustment is not normally required P 57 Motor Sta...

Страница 30: ...oing process data TX PDO1 for CAN PO1 PO2 PO3 PO4 P00 23 Accumulated time with heatsink 85 C Hours Total accumulated hours and minutes of operation above heatsink temp of 85 C P00 24 Accumulated time...

Страница 31: ...w of the functions of each terminal macro function and a simplified connection diagram for each 7 2 Macro Functions Guide Key The table below should be used as a key for pages 32 to 34 STOP RUN Latche...

Страница 32: ...nalog Input AI1 3 FAST STOP P 24 8 STOP RUN FWD REV DI3 DI4 PR 2 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 9 STOP START FWD STOP START REV DI3 DI4 PR 2 FAST STOP P 24 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 10...

Страница 33: ...Mode FWD REV 2 18 STOP RUN AI1 REF KPD REF Fire Mode AI1 1 9 10 11 12 13 0 7 5 Macro Functions Fieldbus Control Mode P 12 3 4 7 8 or 9 P 15 DI1 DI2 DI3 AI2 DI4 AI1 Diagram 0 1 0 1 0 1 0 1 0 STOP ENABL...

Страница 34: ...conditions until the drive is no longer capable of sustaining operation The Fire Mode input may be a normally open Close to Activate Fire Mode or Normally Closed Open to Activate Fire Mode according t...

Страница 35: ...ram 8 NO NC Close Open Start Stop NO NC NO Close Open Close FWD Stop REV NC Open Fast Stop P 24 NO NO Speed Diagram 9 Diagram 10 Diagram 11 Diagram 12 NO NC NO Speed Open Speed E Trip NO NC NC Open Tr...

Страница 36: ...t 0 Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W Modbus Speed reference setpoi...

Страница 37: ...3 25 200 240 10 V 3 Phase Input 3 Phase Output 1 0 37 0 5 3 4 6 6 8 8 2 3 1 0 75 1 5 6 10 10 8 8 4 3 1 1 5 2 9 5 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2 2 2 3 12 1 16 17 5 8 8 10 5 50 3 4 5 20 9 32...

Страница 38: ...ected according to the data shown in section 9 2 Rating Tables and the National Electrical Code or other applicable local codes Motor Cable 75 C Copper must be used Power cable connections and tighten...

Страница 39: ...t has opened for some reason If motor thermistor is connected check if the motor is too hot 12 Optibus comms loss Check communication link between drive and external devices Make sure each drive in th...

Страница 40: ...82 E3MAN IN_V2 00Z 82 E3MAN IN_V2 00 Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...

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