ZIEHL-ABEGG ZA dynpro Original Operating Instructions Download

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R-TBA1

37 Index 004

Part.-No.

00163

-Installation

Start-up

npro

Frequency inverter

Original operating instructions

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Summary of Contents for ZA dynpro

Page 1: ...R TBA17_01 GB 1837 Index 004 Part No 00163459 GB Installation Start up ZA dynpro Frequency inverter Original operating instructions Store for future use Part 1 ...

Page 2: ...n 10 4 1 General notes 10 4 2 Dimensional drawings Minimum distances 11 5 Electrical installation 12 5 1 General 12 5 2 EMC compatible installation 12 5 2 1 Standards 12 5 2 2 Electrical connection 13 5 2 3 EMC compatible assembly of the control cabinet 14 5 2 4 Motor cable 14 5 3 Terminal positions 15 5 3 1 011 032 15 5 4 Protective ground connection 16 5 5 Mains connection X1 16 5 6 Residual cur...

Page 3: ...hange of a parameter value 38 6 3 2 Changing individual digits 38 7 Start up 39 7 1 General 39 7 2 Conﬁguring the 39 7 3 Testing the Safe Torque Off function STO 41 7 4 Setting the switch off points 42 7 4 1 Interrupt points for the travel speeds V_3 and V_2 42 7 4 2 Cut off points for travel speed V_1 42 7 5 Carrying out the ﬁrst test run 42 7 6 Optimisation of the startup and drive behaviour 43 ...

Page 4: ...ied with as well as information that is required for failure free operation of the frequency inverter The operating instructions are to be stored together with the frequency inverter It must be ensured that all persons who have to perform activities on the frequency inverter can consult the operating instructions at any time Instructions for use in accordance with the German Occupational Safety an...

Page 5: ...evice is not designed for any other use than those listed here this is considered improper use Reading these operating instructions and complying with all contained instructions especially the safety instructions contained therein are considered part of intended use Furthermore carrying out all inspection work in the prescribed scheduled intervals is part of intended use The operator of the ZAdynp...

Page 6: ... observed Remove all persons and objects from the hazardous area The EMERGENCY STOP function must be in working order The mechanical safety brakes must be installed and in working order Commissioning is only permitted with compliance to the EMC directive 39 336 EEC 2 7 Working on device Hazards through residual voltage Before working on previously installed devices separate them from the mains and...

Page 7: ...e operating maintenance and repair personnel The operating instructions are always readily available at the location where the frequency inverter is being used are complete and are in legible condition Only sufﬁciently qualiﬁed and authorized personnel operate maintain and repair the device these staff receive regular instruction in all relevant occupational safety and environmental protec tion is...

Page 8: ...ive Synchronous or asynchronous motor with and without gearbox 4 ZArec4c optional Power feedback unit for elevator systems with frequency inverter 5 Brake resistor System component to convert energy generated during the regenerative run into heat 6 ZAsbc4B optional System component for contactorless actuation of electromechanical brakes 7 EVAC3C optional Evacuation module for automatic evacuation ...

Page 9: ...rt method previously agreed Always use the original packaging materials when transporting the device Avoid shocks and impacts to the device during the transport 3 4 1 Storage duration The storage duration depends particularly on the electrolytic capacitors because the oxide coating in the capacitor deteriorates Storage duration 12 months at 20 50 C 24 months at 20 45 C 36 months at 20 40 C If stor...

Page 10: ...heck frequency inverter for any transport damage Mounting is performed on a metallic mounting plate Mount the device in a torsion free conditions Mounting position Vertical connection terminals X3 X STO X SBY and X1 bottom Permissible installation positions Mounted with the rear on the mounting plate see Fig Mounted with the side area on the mounting plate see Fig An additional mounting bracket is...

Page 11: ...l drawings Minimum distances ZAdynpro 011 017 ZAdynpro 023 032 Original operating instructions ZAdynpro Part 1 Mechanical installation R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 11 64 4 Mechanical instal lation ...

Page 12: ...regulations A second person must always be present when working on energized parts or lines who discon nects in case of emergency Electrical equipment must be checked regularly Loose connections are to be re tightened and damaged lines or cables must be replaced immediately Always keep switch cabinets and all electrical supply facilities locked Access is only allowed for authorized persons using a...

Page 13: ... cables separate from the power cables Provide connected inductances brakes contactors with suppressors In order to use the ZAdynpro safely and in compliance with standards a power choke of type ND from ZIEHL ABEGG must be integrated into the power line For assignment of the frame sizes of the ZAdynpro to the respective power chokes refer to chapter Electrical installation Mains con nection Operat...

Page 14: ...llation Stan dards Cable length between power choke and ZAdynpro maximum 200 mm Route the power line including the mains connection terminal and power choke separately from the brake resistor line and the motor line 5 2 4 Motor cable The shielding of the motor line must be extensively connected to the earth potential in the immediate vicinity of the ZAdynpro The shielding must be continued right u...

Page 15: ...terminating resistance CAN line 7 X CAN CAN 8 X ENC15 rotary encoder SUB D 9 X ENCO rotary encoder simulation 1 2 3 4 Position of connection terminals on bottom 1 X3 motor 2 X STO Safe Torque Off 3 X SBY standby input 4 X1 line 2 3 1 Terminal positions top 1 X OUT1 digital outputs 2 X PAD ZApad 3 X2 brake chopper brake resistor Original operating instructions ZAdynpro Part 1 Electrical installatio...

Page 16: ... the mains supply Designation of the con nection terminal X1 Network conﬁgurations The line ﬁlter and ZAdynpro are designed for use in an earthed power supply system Permissible network conﬁgurations are TN network TT network The line ﬁlter and ZAdynpro are unsuitable for use in the IT network Line cross section The line cross section must be speciﬁed dependent on the nominal motor current and the...

Page 17: ...conductor and a body or the protective conductor of the circuit or the protective conductor of the operating equipment in the case of an error the output current is switched off within a time of 20 μs On condition that the potential equalisation for the ZAdynpro and the motor was performed according to the valid standards VDE0100 Part 540 2012 06 and DIN EN 50178 1997 this behav iour is sufﬁcient ...

Page 18: ...tor of the BR11 A type has no temperature monitor BR 24 1 3 2 V I09 BC X BC ZAdynpro DC DC X2 R PE DC R PE BR11 A BR 14 A BR TB1 TB2 DC PE R DC DC X2 R ZAdynpro 1 PE 24 1 3 2 V I09 BC X BC BR17 BR25 BR50 BR100 CAUTION Caution It is imperative for an existing temperature monitor to be connected to the ZAdynpro The brake resistor or the brake chopper may be burnt out in the event of a fault CAUTION ...

Page 19: ... 3 V W U P1 P2 U Connection asynchronous motor synchronous motor Danger Always switch off the mains voltage when connecting the motor line The contactorless operation mode safe torque off function STO does not galvanically isolate the output stage of the frequency inverter from the motor line connection terminal Danger When operating the motor with a rotary encoder the line to the motor must be co...

Page 20: ...I03 I04 I05 I06 I07 I08 GND _IN GND 24V 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 1 1 Modulation terminal designation of connector When using the external power supply the bridges between the terminals 24V 24V_IN and GND GND_IN the pre assembled control cable X I are not required These must be removed Connection with internal power supply X IN 24V 24V _IN I01 I02 I03 I04 I05 I06 I07 I08 GND _IN GND 1 2 3 4...

Page 21: ...V3 VZ RV1 UP RV2 DOWN Free 13 SS_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 15 ZA_BIN RF DIR BIN0 BIN1 BIN2 Free Free Free 16 WL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 21 ST_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 24 CSILVA RF BIN0 BIN1 BIN2 Free RV2 DOWN RV1 UP Free 25 S S SBIN2 SBIN1 SBIN0 RV1 UP RV2 DOWN Free Free RF 27 MAS_BIN RF DIR MBIN0 MBIN1 MBIN2 BR1 BR2 Free 30 KS_IO RF V1 V4 V2 VZ RV1 UP RV2 DOW...

Page 22: ...2 VDC Max switching ca pacity 2 A 250 VAC 500 mA 24 VDC Line cross section max 1 5 mm Type of cable Not shielded Cable lengths Max 25 m Connection type Screw terminals Connection X OUT1 O11 O14 O21 O24 O31 O34 1 2 3 4 5 6 1 1 Modulation terminal designation of connector X OUT2 O44 O41 2 1 1 O54 O51 4 3 1 Modulation terminal designation of connector CAUTION Caution In order to protect the relay con...

Page 23: ... 24 CSILVA Fault MB_Brake MotContact V V_G1 STO Info 25 S S MotContact MB_Brake V O Fault STO Info 27 MAS_BIN Fault MB_Brake MotContact Off STO Info 30 KS_IO Fault MB_Brake MotContact V V_G1 STO Info 31 KL_IO fault MB_Brake MotContact EVAC DIR STO Info 32 S_SMART Fault MB_Brake MotContact SD STO Info 1 For the description of the conﬁgurations see chapter Parameter List Control Menu in the operatin...

Page 24: ...f at least 2 mm must be kept between the STO_A STO_B and 24V_ STO signals according to EN81 e g at terminal points Terminals which comply with a CENELEC or IEC standard must be used The wiring technique must be compliant with DIN EN 60204 1 External shorts must be ruled out in the exciter voltage of the relays that actuate the STO inputs end of the safety chain Supply cables power cable motor cabl...

Page 25: ... terminal X STO Cable lengths Max 50 m Connection type Screw terminals Connection X STO 24V_ STO GND STO_A STO_B GND_ STO 6 5 4 3 2 1 K1 K2 1 Connection with internal 24 V voltage and protected routing 1 Modulation X STO 24V_ STO GND STO_A STO_B GND_ STO 6 5 4 3 2 1 K1 K2 1 Connection with internal 24 V voltage using two separate jacketed cables 1 Modulation X STO 24V_ STO GND STO_A STO_B GND_ STO...

Page 26: ...ltage 5 VDC Resolution 64 4096 pulse revolution Input resistor 120 Ω Cut off frequency 200 kHz TTL differential frequency against GND Ulow 0 5 V Uhigh 2 5 V Sine differential signal at 2 5 V offset against GND 0 6 Vss 1 2 Vss typ 1Vss Parametrisation Before the rotary encoder is plugged in connected the rotary encoder type and resolution used must be conﬁgured in the Encoder BC ENC_TYP and Encoder...

Page 27: ...PE and Encoder BC ENC_INC menus Encoder BC ENC_Typ TTL rect TTL rect Encoder type Encoder BC ENC_INC 2048 2048 Encoder resolution 5 14 1 Pin assignment for EnDat 01 SSI SIN COS interface 1 DATA Data line 2 DATA Data line inverse 3 D Analog track D inverse 4 5 V_E 5 8V voltage supply power supply is switched off if the rotary encoder is missing 5 DGND Ground 6 C Analog track C inverse 7 B Analog tr...

Page 28: ...gnal low max 0 4 V 4 mA Rload 120 Ω Short circuit proof No Connection X ENCO X X Y Y GND_ EXT 24V_ EXT 6 5 4 3 2 1 1 Connection of rotary encoder simulation 1 Signals depending on the rotating direction of the motor with view to the power take off side terminal designation of connector 5 16 External 24 V voltage supply X ENCO By applying an external 24 V voltage supply to terminal X ENCO the follo...

Page 29: ...d by mode has been deactivated it takes about 10 seconds for the ZAdynpro to be operational again Name Standby input Symbol X SBY Technical data Voltage range 20 28 VDC Switching level low high 5 VDC 15 VDC Current consumption at 24 V typ 8 mA Line cross section max 1 5 mm2 Type of cable Shielded lines Cable lengths Max 50 m Connection type Screw terminals Connection X SBY GND_ SBY PE SBY 1 2 3 24...

Page 30: ...M 3 V W U P1 P2 U R2 R1 R4 R3 K1 3 4 1 2 K2 3 4 1 2 1 Synchronous motor connection 1 Bridges can be omitted for asynchronous motors Information If an emergency evacuation is carried out by opening the brakes the motor windings should be short circuited for the evacuation to prevent an uncontrolled acceleration of the elevator The short circuit generates a speed dependent braking torque sufﬁcient i...

Page 31: ...otor contactors are arranged in series The contactor monitoring is activated deactivated in the Control system f_XBR3 menu Control f_XBR3 44 47 CO Function of input BR3 Technical data for contactor monitoring Monitoring voltage 24 VDC Contact type Normally open contact NO Number of inputs 1 Clamping range max 1 5 mm Current consumption at 24 V Typ 10 mA 20 Contactor monitoring connection X BR 24V_...

Page 32: ...Monitoring voltage 24 VDC Contact type Normally open contact NO or nor mally closed contact NC Number of inputs 4 Clamping range max 1 5 mm2 Current consumption at 24 V Typ 10 mA 20 Parametrisation The contactor monitoring can be activated deactivated in the menu Monitor ing Monitoring BR 1 NC 3 NC Brake control BR1 BR4 The lock function of the ZAdynpro is engaged by activating the LOCKBR On param...

Page 33: ...0 terminal designation of connector Information The internal 24 V power supply is only provided for the inputs of the ZAdynpro Switching consumers with this voltage is not permitted Original operating instructions ZAdynpro Part 1 Electrical installation R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 33 64 5 Electrical instal lation ...

Page 34: ...5 20 ZAdynpro circuit suggestion Original operating instructions ZAdynpro Part 1 Electrical installation R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 34 64 ...

Page 35: ...when a longer connection line is used 6 1 1 1 Mounting Fastening ZApadpro on the front ZApadpro on the right hand side 6 1 1 2 Connection The RJ 45 socket of the control terminal and of the ZAdynpro X PAD are used for connection Connection cable Line cross section AWG26 Type of cable CAT5 network cable 8 core Cable lengths Max 50 m Connection type both sides RJ 45 plug 8 pole Connection of the ZAp...

Page 36: ...tion Negation of yes no queries Cancel Conﬁrming menu selection Conﬁrming parameter values Conﬁrming parameter values Afﬁrmation of yes no queries Menu selection Parameter selection Increasing parameter values Menu selection Parameter selection Reducing parameter values Show exit INFO menu Display of current operational states Original operating instructions ZAdynpro Part 1 Operation and parameter...

Page 37: ...he ﬁrmware of the ZAdynpro is divided into two control levels Basic Level Three menus are available here Startup Statistics and Memory card Starting up takes place exclusively in the Startup menu Advanced Level In the advanced level all parameters are displayed The parameters are described in the chapter Parameter list Depending on the parameterisation unneeded parameters are hidden automatically ...

Page 38: ...is activ Start ERR T_2 1 0 s T2_real 0 8 s T_3 0 1 s ERR ZAdynpro fault The ZAdynpro must be deactivated 6 3 Entering numerical values Entering numerical parameter values can be done in two different ways 6 3 1 Continuous change of a parameter value After selecting the parameter the parameter value can be set by continuously changing the numerical value using the key Short keypress Number is incre...

Page 39: ...when the installation is started up inspect the electrical connections before the ﬁrst start Pay special attention to the protective measures e g grounding for the electrostatically endangered components Also read the chapter General Safety Instructions 7 2 Conﬁguring the ZAdynpro 1 Select Startup menu ZAdynpro Startup Statistics Memory card 2 Select parameter LCD Choose language The languages Ger...

Page 40: ...used brake resistor or brake chopper Start up BC_TYP BR11 BR11 BR BC type 15 Select parameter V Enter the installation rated speed Start up V 1 00 m s 1 00 Nominal speed 16 Select parameter __D Enter the diameter of the traction sheave Startup __D 0 315 m 0 400 Diam trac sheave 17 Select parameter __is Enter the installation s type of suspension Start up __is 1 1 1 1 Suspension 18 Select parameter...

Page 41: ... and STO_B at standstill of the drive no travel signals In the Info menu Start Stop the STO_A and STO_B inputs must be marked as inactive by a small dot A large dot must be visible next to the DIAG display Trigger application of a travel command e g by brieﬂy pressing the Recover UP or DOWN button In the Info menu Start Stop the STO_A and STO_B inputs must be marked as active by a large dot A larg...

Page 42: ...g the switch off points 7 4 1 Interrupt points for the travel speeds V_3 and V_2 The deceleration paths after V_1 or after standstill in DCP2 and DCP4 protocol can be read directly in the Info menu page 03 Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m s1 0 sd 0 52m s31 Display of calculated deceleration path V_3 V_1 s30 Display of calculated deceleration path V_3 Standstill s21 Display of calculated...

Page 43: ...n starting up Start up SPD_KP 1 00 1 00 Controller basic gain 3 If the motor causes noises vibrations when starting up decrease the parameter Startup SPD_KP until the motor no longer causes any noises vibrations Start up SPD_KP 1 00 1 00 Controller basic gain If the motor turns away when starting up despite optimum setting of the basic gain parameter Control SPD_KP this can be optimised by increas...

Page 44: ...witch off channels STO_A and STO_B If there is an error unequal activation or an internal hardware defect the internal diagnostic unit triggers switch off of the drive Both inputs must be activated via two separate relays whose control voltage is supplied at the end of the electrical safety chain see Chapter Safe torque off STO function Principle circuit dia gram Information In the version accordi...

Page 45: ...ge When switching the STO input signals STO_A STO_B a time offset of max 120 ms is tolerated between the signals With a greater offset the ZAdynpro ﬁrst triggers the error STO fault error 533 This gives the elevator control system the option of aborting travel If the actuation fault persists safe switch off is effected after a further min 190 ms and max 1 480 ms typically 630 ms by the internal di...

Page 46: ...ed If the STO input signals are switched off during travel the error STO Interruption error 531 is triggered after 200 ms During ﬁrst time start up and the recurring tests the function Safe torque off STO must be tested see chapter Start up testing the safety function Safe torque off STO 8 6 Notes on use of motors Danger A brief aligning torque is possible in the event of an error The motor can tu...

Page 47: ...nction must be tested as a safety function test see chapter Start up Testing the Safe Torque Off STO Function 8 9 Technical data Safety characteristics Safety function Safe torque off STO according to DIN EN 61800 5 2 Protection rating SIL 3 according to DIN EN 61800 5 21 Category 4 PL e according to DIN EN ISO 13849 11 Meets the requirements according to DIN EN 81 20 section 5 9 2 5 4 d or sectio...

Page 48: ... W 221 239 296 350 432 Power losses during standstill W 24 25 26 27 27 Power loss in standby W 3 0 W 6 0 W Switching frequency kHz 4 16 Motor frequency Hz max 200 Max terminal cross section line motor brake chopper brake resistor mm2 16 Ambient conditions The user must ensure that the speciﬁed ambient conditions are observed Protection rating as per DIN EN 60529 IP20 Ambient temperature for operat...

Page 49: ...g ZAdyn4 CA 018 HY Serial number from 30284129 0001 The above mentioned products of this declaration fulﬁl all relevant provisions of the following Directives of the Union Machinery directive 2006 42 EC EMC Directive 2014 30 EU Because of the accordance with the Machinery directive the protection targets of the Low voltage directive 2014 35 EU are also fulﬁlled The following harmonised standards h...

Page 50: ...referred to in the enclosure IX of the Machinery directive 2006 42 EC was carried out by TÜV Rheinland and certiﬁed by the type examination certiﬁcate 01 205 5288 01 17 The identiﬁcation number address of the notiﬁed body is NB 0035 TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln Germany This declaration relates exclusively to the product in the state in which it was placed on the ...

Page 51: ..._1 Installation menu f_O2 V_2 V f_O3 V_3 MOD_n f_O4 V_Z n V_G1 V_4 __D V_G2 V_5 __iS V_G3 V_6 __i1 SIM_V1 V_7 __i2 S_B_OFF Q1 Deceleration menu F1 Monitoring menu A_NEG G1 MOD_ST R_NEG1 STO R_NEG2 1 The parameter is only visible if MOT_TYP ASM is selected CO S_DI3 BR S_DI2 LOCKBR S_DI1 UNLOCK S_ABH P1P2 T_ENC Stop menu T_SDLY T_4 I_MAX T_5 T_I_MAX T_5a APC T_5b MASK1 T_6 MASK2 MASK3 Controller men...

Page 52: ... designation ZAdynpro xxx Model range Rated current 011 11 A 013 13 A 017 17 A 023 23 A 032 32 A Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 52 64 ...

Page 53: ...9 5 Certiﬁcates Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 53 64 9 Enclosure ...

Page 54: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 54 64 ...

Page 55: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 55 64 9 Enclosure ...

Page 56: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 56 64 ...

Page 57: ...9 Enclosure Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 57 64 ...

Page 58: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 58 64 ...

Page 59: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 59 64 9 Enclosure ...

Page 60: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 60 64 ...

Page 61: ...9 Enclosure Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 61 64 ...

Page 62: ...Original operating instructions ZAdynpro Part 1 Enclosure R TBA17_01 GB 1837 Index 004 Part No 00163459 GB 62 64 ...

Page 63: ... V voltage supply 28 H Hazards 6 I installation 10 Interrupt points 42 interventions 6 M Mains connection 16 maintenance 9 Menu and parameter navi gation 37 Menu navigation 36 Minimum distances 11 Monitoring of the motor con tactors X BR 31 Motor connection 19 Motor contactors 30 31 N Name plate 9 O operate and conﬁgure 35 operating levels 37 P Pictographs 5 Product safety 6 Protective ground conn...

Page 64: ...hnical modiﬁcations Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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ZIEHL-ABEGG ZA dynpro, Original Operating Instructions

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