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SECTION 20—M91 BATTERIES

PTO Plus Powered Seating

150

Part No 1125031

WARNING

Battery terminal configuration shown below MUST be used. Batteries that have the

reversed terminal configuration MUST NOT be used - otherwise serious injury or

damage may occur.

CAUTION

When connecting the battery cables to the batteries, the battery cable(s) MUST be

connected to the battery terminal(s)/post(s) as shown in FIGURE 20.3 otherwise

damage to the battery may result.
For proper battery connection, batteries MUST use post style terminals with

mounting holes through the terminal.

NOTE: If there is battery acid in the bottom of the battery tray or on the sides of the batteries, apply
baking soda to these areas to neutralize the battery acid. Before reinstalling the existing or new
batteries, clean the baking soda from the battery tray or batteries being sure to avoid contact with
skin and eyes. Determine source of contamination. Never install/reinstall a battery with a cracked
or otherwise damaged case.

Installing/Removing the Batteries

NOTE: For this procedure, refer to FIGURE 20.1 on page 151 and FIGURE 20.2 on page 152.

NOTE: Have the following tools available:

Installing

1. Place the wheelchair in a well ventilated area where work can be performed without

risking damage to carpeting or floor covering.

TOOL

QTY

COMMENTS

Battery Lifting Strap

1

Supplied

1/2-inch (6 pt) Box Wrench

1

Not Supplied

7/16-inch (6pt) Box Wrench

1

Not Supplied

3/8-inch (6pt) Box Wrench

1

Not Supplied

Diagonal Cutters

1

Not Supplied

NEGATIVE (-)

Battery Terminal

POSITIVE

(+) Battery

Terminal

POSITIVE

(+) Battery

Terminal

NEGATIVE

(-) Battery

Terminal

DO NOT Use

Mounting Holes

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Содержание Formula PTO Plus

Страница 1: ...in this manual MUST be performed by a qualified technician For more information regarding Invacare products parts and services please visit www invacare com Formula PTO Plus Powered Seating on TDX Whe...

Страница 2: ...TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY RESULT USEFUL TERMS The following acronyms are used throughout this manual ACRONYM DEFINITION TR...

Страница 3: ...nto M71 Wheelchairs 13 Pronto M91 Wheelchairs 14 SECTION 7 GENERAL GUIDELINES 15 Accessories 15 Batteries 15 Electrical Grounding Instructions 16 Operation Information 17 Repair or Service 19 Tire Pre...

Страница 4: ...enter Mount Footrest 54 Adjusting the Angle of the Center Mount Footrest 55 Adjusting the Center Mount Footplate Angle 55 Adjusting the Tension of the Center Mount Footplate 56 SECTION 13 POWER ELEVAT...

Страница 5: ...03 Removing Installing the Actuator Shroud 107 Replacing the Tilt Actuator 108 Removing Installing the Cam Switch Cover 112 Removing Installing the Cam Harness Cable 114 Removing Installing the Spring...

Страница 6: ...150 Connecting Disconnecting the Battery Wiring Harness 153 Charging Batteries 155 Battery Charger Operation 156 SECTION 21 M71 BATTERIES 159 Warnings For Handling and Replacing Batteries 159 Using t...

Страница 7: ...are s position that users of wheelchairs should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry Invacare ca...

Страница 8: ...r s TDX MK5 1114809 TDX Base Only MK6i 1143150 Pronto M71 MK5 before 1 24 06 1106631 Pronto M71 MK5 after 1 23 06 1141449 Pronto M71 Base Only MK6i 1143240 Pronto M91 MK5 before 1 24 06 1110560 Pronto...

Страница 9: ...EV B REFER TO OWNER S MANUAL WEIGHT CAPACITY 375 LBS 170 kgs P N 1125066 Rev B If tilt function is not operating and is in the down seated position PRIOR to servicing the device contact Invacare Techn...

Страница 10: ...assist module Call 800 832 4707 WARNING WARNING ALWAYS reinstall the spring safety bracket AND tether when servicing the PTO Plus seating system These safety devices MUST be in place at all times Othe...

Страница 11: ...25062 Rev B P N 1111014 REV B REFER TO OWNER S MANUAL WEIGHT CAPACITY 275 LBS 125 kgs P N 1126990 REV B REFER TO OWNER S MANUAL WEIGHT CAPACITY 375 LBS 170 kgs P N 1125066 Rev B If tilt function is no...

Страница 12: ...BACK HEIGHT RANGE 16 24 inches SEAT TO FLOOR HEIGHT ADJUSTABLE IN 1 INCH INCREMENTS 18 to 20 inches inch OVERALL WIDTH WITH JOYSTICK AND TRSS 27 inches OVERALL HEIGHT 37 45 inches OVERALL LENGTH WITH...

Страница 13: ...air with a weight limitation of 300 lbs then the power wheelchair is restricted to a 275 lb weight limitation SEAT WIDTH RANGE 16 20 inches SEAT DEPTH RANGE 1 INCH INCREMENTS 16 20 inches BACK HEIGHT...

Страница 14: ...en the power wheelchair is restricted to a 275 lb weight limitation SEAT WIDTH RANGE 16 22 inches SEAT DEPTH RANGE 1 INCH INCREMENTS 16 22 inches BACK HEIGHT RANGE 16 24 inches BACK ANGLE RANGE ASBA 8...

Страница 15: ...manuals or instruction sheets supplied with this product or optional equipment Accessories WARNING Risk of Serious Injury or Damage Use of non Invacare accessories may result in serious injury or dama...

Страница 16: ...arger plugged into the joystick charger port at the same time Doing so will reduce the life of the batteries READ and CAREFULLY follow the manufacturer s instructions for each charger supplied or purc...

Страница 17: ...k of Death or Serious Injury Traveling on inclines with wet slippery icy or oily surfaces could cause loss of traction resulting in death or serious injury DO NOT use on inclines with wet slippery icy...

Страница 18: ...which to drive the wheelchair If a clear line of sight is not present have the back angle repositioned or readjust the lockout angle such that safe driving with a clear line of sight is achieved WARN...

Страница 19: ...around children Keep hands and feet out from underneath tilt seat otherwise serious injury may result DO NOT tip the wheelchair without assistance DO NOT store items under the seat DO NOT leave eleva...

Страница 20: ...efore use make sure that all attaching hardware is tightened securely WARNING Risk of Death Serious Injury or Damage Improperly connected joystick could cause loss of power resulting in death serious...

Страница 21: ...base with tie wraps after servicing is complete Failure to follow the warnings and instructions listed below will result in injury to the users attendants and or bystanders and or damage to the wheel...

Страница 22: ...se the tire to explode and cause bodily harm The recommended tire pressure is listed on the side wall of the tire Weight Limitation WARNING Refer to specifications on page 12 to determine the weight l...

Страница 23: ...ed seat to the full upright position Make sure the hands and body of both the occupant and attendants bystanders are clear of all pinch points before returning the tilted seat to the full upright posi...

Страница 24: ...eful protection from the more common sources of radiated EMI There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious an...

Страница 25: ...NOT operate hand held transceivers transmitters receivers such as citizens band CB radios or turn ON personal communication devices such as cellular phones while the powered wheelchair is turned ON 2...

Страница 26: ...and properly Make sure actuator mechanism and tilt tracks are clean Ensure all fasteners are secure on clothing guards Ensure arms are secure but easy to release Ensure arm adjustment levers operate...

Страница 27: ...functions after securing the cables to be sure cables do not get pinched or crushed during operation of the wheelchair Cables MUST be secured to the wheelchair frame and or base with tie wraps after s...

Страница 28: ...TY INSPECTION TROUBLESHOOTING Formula PTO Plus Powered Seating 28 Part No 1125031 Verify front casters will not collide with legrests when fully swiveled Verify easy removal of arms and legrests Insta...

Страница 29: ...m not functioning or working intermittently Low batteries Faulty electrical connection Blown fuse Seat has been driven under a heavy load for an extended period of time Charge batteries Check all conn...

Страница 30: ...r lock levers are disengaged Speed set too low Battery charger connected Return to neutral position upright and completely lowered Refer to Operating the Powered Tilt System on page 103 Contact Invaca...

Страница 31: ...DIAGNOSTICS CODE ERROR CODE DESCRIPTION SUB CODE DETAILS OF ERROR CODE POSSIBLE SOLUTION 1 E 01 User Fault 00 Stall Timeout or user error Release joystick to neutral and try again 2 E02 Battery Fault...

Страница 32: ...e left park brake connections and cable 01 Left Park Brake Output Enabled When Wheelchair Idle 02 Left Park Brake Output Did not Enable When Entering Drive Mode 03 Left Park Brake fault during power u...

Страница 33: ...re fault 08 Power up testing fault 09 Relay fault or precharge fault 10 Bridge fault or disable all fault 11 Electronics fault Thermistor 12 Calibration setting fault 9 E09 Communications Fault 00 Rem...

Страница 34: ...LARGE displays and the wheelchair does not drive The joystick or input device is sending a value outside of the reverse forward left or right limits Error codes E01 E02 E03 or E04 Replace joystick or...

Страница 35: ...y Refer to Installing Removing the Batteries on page 150 Removing Installing Batteries from into Battery Tray on page 160 or Replacing Batteries on page 173 Motor chatters or runs irregular Electrical...

Страница 36: ...INGS Risk of Death Serious Injury or Property Damage Failure to observe the following transport warnings may result in death serious injury or property damage TRRO includes four factory installed tran...

Страница 37: ...list on page 27 TDX Wheelchairs with TRRO Only Install the TRRO non compliance label and inform the wheelchair user of the change in transport ready status to TRBKTS Pronto Wheelchairs with TRRO or TR...

Страница 38: ...crews securing the seat pan to the seat frame 3 Remove the seat pan from the seat frame 4 Remove the batteries Refer to one of the following sections of the manual Refer to TDX Batteries on page 171 R...

Страница 39: ...ONTAL position 2 Remove the quick release pin that secures the flip back armrest to the wheelchair frame 3 Pull UP on the flip back armrest and remove the armrest from the arm sockets 4 Repeat STEPS 1...

Страница 40: ...re refer to FIGURE 11 4 on page 41 1 Disconnect the joystick from the controller 2 Perform one of the following Low Seat to Floor Height Detail A i Remove the two hex screws that secure the seat frame...

Страница 41: ...ith ASBA Seats Hex Screws Flat Washer Locknut Front Upper Seat Bracket Seat Frame Low Seat To Floor Rear Mounting Plate Flat Washer Locknut DETAIL A LOW SEAT TO FLOOR Hex Screws Flat Washers Locknuts...

Страница 42: ...ardware on page 44 FIGURE 11 5 Removing the Existing Seat Assembly TDX Wheelchairs with Adjustable ASBA Seats M71 and M91 Wheelchairs NOTE For this procedure refer to FIGURE 11 6 on page 43 1 Disconne...

Страница 43: ...Seat Assembly M71 and M91 Wheelchairs Latch Bar is located under the front of the seat Rear Pivot Brackets Seat Clevis Pins Latch Bar located under the front of the seat NOTE Van Seat model shown ASBA...

Страница 44: ...the four hex screws that secure the front lower seat brackets and front upper seat brackets to the support beam tube 6 Remove the front upper seat brackets and front lower seat brackets 7 Install the...

Страница 45: ...t mounting hardware Refer to Installing New Seat Mounting Hardware on M71 and M91 on page 47 FIGURE 11 8 Removing the Existing Seat Frame Mounting Hardware M71 and M91 Wheelchairs Installing the New S...

Страница 46: ...for the remaining front seat bracket 6 Install the seat assembly Refer to Installing the Seat Assembly on page 48 FIGURE 11 9 Installing the New Seat Mounting Hardware Installing New Seat Mounting Ha...

Страница 47: ...or M91 users under 250 lbs NOTE For this procedure refer to FIGURE 11 10 1 Install the seat post to desired mounting position FIGURE 11 10 2 Install mounting screw and locknut Torque locknuts to 13 ft...

Страница 48: ...ckets or seat posts for the desired seat dump NOTE Seat dump is the seat angle relative to the ground when the seating system is not tilted upright position The seat dump can be 0 3 or 5 4 Align the f...

Страница 49: ...fer to Connecting Cables on page 50 FIGURE 11 11 Installing the Seat Assembly TDX Wheelchairs M91 and M71 Wheelchairs Seat Brackets Stationary Link Shoulder Screws Washer Cap Screw Stationary Link Was...

Страница 50: ...number 1118231 5 Connect the joystick WARNING Cables MUST be secured to the wheelchair frame and or base with tie wraps after servicing is complete Failure to follow the warnings and instructions bel...

Страница 51: ...ctor Drive Lock Out Sensor Molex Connector Left Power Elevating Legrest Actuator Connector Auxiliary Power Connector 5 Pin Connector To Controller TRECM or TAC Tilt Actuator Connector Right Power Elev...

Страница 52: ...only to secure an unoccupied wheelchair during transport TDX Wheelchairs with TRRO Only The installation of this kit will void TRRO compliance DO NOT transport an occupied wheelchair in a motor vehicl...

Страница 53: ...injury or damage may result NOTE For complete operating information on Invacare footrests refer to the appropriate Owner s Manual listed in Reference Documents on page 8 Removing Installing the Cente...

Страница 54: ...g 2 Adjust the footrest extension tube to the desired height and align the corresponding holes to the extension tube mounting holes 3 Reinstall the two mounting screws to secure the footrest extension...

Страница 55: ...ever to lock the center mount footrest in the new position FIGURE 12 3 Adjusting the Angle of the Center Mount Footrest Adjusting the Center Mount Footplate Angle After 2 14 07 NOTE For this procedure...

Страница 56: ...ocedure refer to FIGURE 12 6 NOTE The tension can be adjusted to increase or decrease the rotation effort of the flip up footplates 1 Loosen the mounting screw on the footrest angle hinge to decrease...

Страница 57: ...wner s Manual listed in Reference Documents on page 8 Installing Removing the Power Elevating Legrests WARNING To prevent personal injury always verify proper positioning of legs and feet prior to use...

Страница 58: ...s Detail B 6 If necessary adjust powered legs Refer to Adjusting the Power Elevating Legrests on page 59 Removing the Power Elevating Legrests 1 Disconnect power legrests from the harness 2 Push power...

Страница 59: ...ts 2 Loosen but DO NOT remove the two exterior button screws that secure the footplate assembly to the T nuts 3 Loosen but DO NOT remove the two button screws that secure the heel loop to the T nuts 4...

Страница 60: ...nuts 7 Repeat STEPS 1 6 for opposite footplate if necessary Adjusting the Footplate Angle NOTE For this procedure refer to FIGURE 13 4 on page 61 1 Loosen but DO NOT remove the two flat head screws a...

Страница 61: ...No 1125031 61 Formula PTO Plus Powered Seating FIGURE 13 4 Adjusting the Footplate Angle DETAIL A DETAIL B Direction of Rotation Set Screw Barrel Nuts Footplate Clamp Footplate Flat Head Screws Footpl...

Страница 62: ...h adjustment bracket hex head screws and slide calf pad assembly up and out of the mounting channel 2 Remove the flat head socket screw and locking hex nut that secure the calf bracket to the depth ad...

Страница 63: ...o desired position 3 Holding the calf pad assembly in position tightly secure the hex screws to the T nuts 4 Repeat STEPS 1 3 for opposite side if necessary FIGURE 13 7 Adjusting the Calf Pad Height A...

Страница 64: ...ss wire bracket Installing 1 If power legrests were not previously installed perform the following steps A Remove the hex screw and washer securing the front of the rear arm socket to the seat frame B...

Страница 65: ...ing legrest actuator to the power legrest bracket 3 Remove the short shoulder screw and locknut securing the actuator rod to the actuator bracket 4 Remove the power elevating legrest actuator from the...

Страница 66: ...houlder screw should be on the inside of the legrest and the locknut should be toward the outside of the legrest 4 Install the power elevating legrest Refer to Installing Removing the Power Elevating...

Страница 67: ...pan from the upper mounting brackets Installing the Curved Back Pan 1 If the fastening strips and upper curved back pan mounting screws have been removed from the curved back pan and or the upper mou...

Страница 68: ...e 11 Tighten all locknuts NOTE If any locknuts cannot be tightened properly perform the following steps A Remove the fastening strip from the curved back pan B Use an allen wrench to hold the curved b...

Страница 69: ...N DETAIL B INSTALLING THE CURVED BACK PAN ADJUSTING CURVED BACK PAN HEIGHT Curved Back Pan Upper Curved Back Pan Mounting Screw Upper Height Adjustment Mounting Holes Small Mounting Screw Locknut Lowe...

Страница 70: ...our front mounting brackets using the four socket screws washers and locknuts not shown Torque to 75 in lbs 20 5 If necessary tighten the socket screws and locknuts securing the front mounting bracket...

Страница 71: ...his procedure refer to FIGURE 14 3 on page 72 1 Remove the armrests from the wheelchair 2 Remove the mounting screw washer coved washer and locknut from the top mounting hole of back angle plate and b...

Страница 72: ...d locknuts to secure the back cane with insert to the back angle plate 6 Torque mounting screws to 75 in lbs 20 7 Reinstall the flip back armrests onto the wheelchair FIGURE 14 3 Adjusting the Back An...

Страница 73: ...ocknuts to secure the cane brackets to the back canes 5 Torque the locknuts on upper and lower hex screws to 13 ft lbs FIGURE 14 4 Adjusting the Back Angle Adjustable ASBA Seats Adjusting the Back Hei...

Страница 74: ...s securing the upper mounting brackets to the back canes Wheelchairs with a Seating System Remove the seating system from the back canes Refer to the seating system owner s manual 4 To ensure the prop...

Страница 75: ...to the seating system owner s manual 11 Install the seat cushion 12 Install the armrest Refer to the wheelchair owner s manual FIGURE 14 5 Removing Installing the Back Canes ASBA Seats Adjustable ASBA...

Страница 76: ...r and locknut through the slot in the cane bracket to secure the cane bracket to the back cane NOTE The cane bracket should be positioned as shown in FIGURE 14 6 2 Install the upper hex screw washer a...

Страница 77: ...mounting tubes NOTE The threaded half clamp should be towards the rear of the wheelchair 2 Position the half clamps with the push bar onto one back cane NOTE The push bar should be oriented with the...

Страница 78: ...chair 4 Secure the half clamps to the back canes using the three hex screws 5 Secure the bracket with lateral support attached to the half clamp with threaded holes using two socket screws FIGURE 14 8...

Страница 79: ...or this procedure refer to FIGURE 14 11 on page 80 NOTE To adjust lateral width a different size bracket must be installed 1 Note the depth mounting position of the lateral support pad 2 Remove the tw...

Страница 80: ...N 14 BACK Formula PTO Plus Powered Seating 80 Part No 1125031 FIGURE 14 11 Adjusting Lateral Width Lateral Support Pad Flat Screws Socket Screws Bracket Hinge NOTE Only one size bracket is shown for c...

Страница 81: ...ess the battery compartment on wheelchairs equipped with a Formula PTO Plus seating system The seat assembly with the Formula PTO Plus seating system tilts back and props into place to provide access...

Страница 82: ...eat assembly in the up open position while performing any necessary procedures Always lower the seat assembly to the down closed position when not servicing the wheelchair Ensure the seat is locked in...

Страница 83: ...Installing the Seat Pan ASBA Seats NOTE For this procedure refer to FIGURE 15 2 on page 84 NOTE The following tools are required to perform this procedure Two 7 16 inch Sockets with Ratchet Torque Wr...

Страница 84: ...seat pan to the seat frame 3 Remove the seat pan from the seat frame Installing 1 Position the new seat pan onto the seat frame as shown 2 Secure the new seat pan to the seat frame using the two sock...

Страница 85: ...ents on page 8 3 Remove the two cap screws securing the stationary link to the front seat bracket or the front seat post 4 Refer to the table Seat Dump Mounting Positions to determine the mounting pos...

Страница 86: ...ont seat posts for proper reinstallation 3 Remove the two cap screws and washers securing the stationary link to the front seat brackets or the front seat posts 4 Remove the two locknuts washers and s...

Страница 87: ...onary link to the rear seat brackets or the rear seat posts using the two locknuts washers and shoulder screws Torque locknuts to 23 ft lbs 20 NOTE Washers are present only on TDX wheelchairs 3 Align...

Страница 88: ...at Brackets Stationary Link Shoulder Screws Washer Cap Screw Stationary Link Washer Stationary Link Cap Screw Cap Screw Stationary Link Washer NOTE Seat not shown for clarity NOTE M91 base frame shown...

Страница 89: ...y box 4 Remove the four cap screws and locknuts securing the front seat brackets to the battery box 5 Position one rear seat bracket at the desired height 6 Secure the rear seat bracket to the battery...

Страница 90: ...or damage may occur The M71 wheel chair seat should only be mounted in mounting hole B FIGURE 15 7 Rear Seat Bracket Rear Seat Bracket Locknuts Front Seat Bracket Hex Screws Strap Nuts Battery Box Hex...

Страница 91: ...four height positions in 1 2 inch increments 1 Remove the tilt assembly Refer to Removing Installing the Tilt Assembly on page 86 2 Remove the mounting screw and locknut that secure the seat post to t...

Страница 92: ...o the seat frame 3 Examine the Seat Width Adjustment Table to determine if the seat width adjustment is within or beyond the range of the existing seat frame 4 Perform one of the following Within the...

Страница 93: ...and coved washer Torque the hex screw to 75 in lbs 8 BPO Option Only Install the new spreader bar Refer to Removing Installing the Spreader Bar on page 77 Seat Width Mounting Holes SEAT WIDTH SIDE RA...

Страница 94: ...e seat frame must be replaced to change the seat depth Refer to Removing Installing the Seat Frame on page 99 Side Rail Crossbar Crossbar Mounting Holes Seat Frame Hex Screw Coved Washer Seat Frame Mo...

Страница 95: ...g Seat Depth Adjustment Table to determine the distance required to obtain the desired seat depth NOTE Distance is between the rear of the rear arm socket and the rear of the side rail Detail A 6 Meas...

Страница 96: ...Remove both armrests 2 Remove the two hex screws washer and lanyard securing the crossbars to the side rail 3 Loosen but DO NOT remove the four hex screws securing the cane brackets to the side rails...

Страница 97: ...lbs 3 Slide cane brackets with T nuts and back assembly into the slots in the side rails 4 Slide front arm sockets with T nuts into the slots in the side rails 5 Use a rubber mallet to tap the two ro...

Страница 98: ...g at desired depth with existing two mounting screws spacers and locknuts Torque locknuts to 75 in lbs 20 FIGURE 15 11 Adjusting Replacing Telescoping Front Rigging Support ASBA Seats Adjustable ASBA...

Страница 99: ...eat Pan on page 83 2 Disconnect the joystick from the controller 3 If replacing the seat frame perform the following steps A Remove the back canes Refer to Removing Installing the Back Canes on page 7...

Страница 100: ...the tilt assembly using the four locknuts washers and hex bolts Torque the locknuts to 13 ft lbs 20 ASBA Seat Frame Positions WHEELCHAIR BASE SEAT DEPTH POSITION PRONTO M71 16 17 inch B 18 20 inch D...

Страница 101: ...sher Position A DO NOT USE Position B Position C Position D NOTE Position C is at the front end of the slot and Position D is at the rear Tilt Assembly DETAIL A ASBA SEATS DETAIL B ADJUSTABLE ASBA SEA...

Страница 102: ...line the seat back to the farthest driving position IMME DIATELY before drive lock out engages and ensure there is a clear line of sight present in which to drive the wheelchair If a clear line of sig...

Страница 103: ...iated wiring and could cause a fire death physical injury or property damage If such devices are used Invacare shall not be liable and the limited warranty is void MK6i Systems Use only the actuator c...

Страница 104: ...hair until the desired angle is achieved Decreasing the Tilt Angle 1 Pull the single function toggle switch BACK towards the REAR of the wheelchair until the desired angle is achieved FIGURE 16 1 Usin...

Страница 105: ...ake sure the wheelchair is on a level surface 2 Press the mode button to switch from driving mode to tilt mode NOTE The LED will light up with a circle around it 3 Move the joystick Forward Tilts the...

Страница 106: ...en Actuator Control Switch Mode is selected NOTE The location of the icons indicates the joystick direction or quadrant Detail B 5 Select the desired operation using the joystick or an equivalent swit...

Страница 107: ...seat pan Refer to Removing Installing the Seat Pan on page 83 2 Remove the two screws and washers securing the actuator shroud 3 Remove the actuator shroud NOTE Tilting the actuator shroud may be nece...

Страница 108: ...bly Refer to Removing Installing the Spring Assist Assembly on page 115 Wheelchairs without Spring Assist Use the tilt function to tilt the seat assembly back 4 Turn the joystick off 5 Disconnect the...

Страница 109: ...l the new actuator has the clevis pin and at least one threaded pivot pin installed Otherwise the seat assembly may fall backward and injury or damage may occur 3 Ensure the seat assembly is supported...

Страница 110: ...tail C 4 Install the washer onto the clevis pin Detail C 5 Install the cotter pin through the clevis pin 6 Install one threaded pivot pin to secure the left side of the actuator to the front of the ti...

Страница 111: ...Tilt Actuator NOTE Spring assist removed for clarity Cap Screws Cam Harness NOTE Cam harnesscable not shown for clarity Tilt Frame Mounting Holes CamSwitch Cover Threaded Pivot Pin Threaded Pivot Pin...

Страница 112: ...nstalling the Seat Pan on page 83 9 Connect the joystick 10 Turn the joystick on 11 Test the operation of the tilt system to ensure no cables are being pulled crushed or damaged If necessary remove ti...

Страница 113: ...rness cable mounting holes with the mounting holes in the tilt assembly Detail A 5 Secure the cam harness cable to the tilt assembly using the two cap screws 6 Tie wrap the cam switch cover to the act...

Страница 114: ...Turn the joystick off 4 Disconnect the joystick 5 Remove the rear shroud from the wheelchair Refer to the owner s manual listed in Reference Documents on page 8 6 For proper installation note the loc...

Страница 115: ...tie wraps and reposition new tie wraps to secure the cables and prevent damage Removing Installing the Spring Assist Assembly WARNING DO NOT install the spring assist assembly onto M71 wheelchairs Th...

Страница 116: ...rear of the spring assist assembly to the tilt frame Detail B 13 Remove the spring assist assembly from the tilt frame Installing 1 Position the spring assist assembly onto the tilt frame as shown in...

Страница 117: ...moving Installing the Spring Assist Assembly Top View Cotter Pin Clevis Pin Washer Spring Assist Assembly Tilt Frame Mounting Screw Spring Retainer Threads Locknut Spring Assist Assembly Spring Thread...

Страница 118: ...frame and or base ALWAYS test all wheelchair functions after securing the cables to be sure cables DO NOT get pinched crushed or pulled during operation of the wheelchair Connecting Disconnecting Net...

Страница 119: ...r this procedure refer to FIGURE 17 2 on page 120 1 Loosen but DO NOT remove the mounting screw securing the drive lockout clamp to the tilt assembly 2 Remove the drive lockout sensor from the drive l...

Страница 120: ...ng the Drive Lockout Sensor NOTE For this procedure refer to FIGURE 17 2 on page 120 1 Tilt the seating system until the joystick indicates drive lockout MK6i MPJ Joysticks TILT WARNING or SPM Inhibit...

Страница 121: ...t present in which to drive the wheelchair If a clear line of sight is not present have the back angle repositioned or readjust the lockout angle such that safe driving with a clear line of sight is a...

Страница 122: ...eds to be set to the desired actuator controls for each joystick direction FIGURE 17 3 Removing Installing the Sanode Removing Installing the 4 Way Switch Box 4WSB NOTE For this procedure refer to FIG...

Страница 123: ...Test the seating system function to ensure the cable is not pulled crushed or pinched 7 If adding the 4 way switch box to the seating system further programming in the CALIBRATION menu is necessary t...

Страница 124: ...the joystick mounting bracket to the half clamps and the half clamps to the joystick mounting tube not shown 3 Connect the connector to the 4 way switch box 4 Secure the cable to the powered seating...

Страница 125: ...ble to the powered seating system using tie wraps 4 Test the seating system function to ensure the cable is not pulled crushed or pinched FIGURE 17 6 Removing Installing the Quad Push Button QPB Remov...

Страница 126: ...network connector Refer to Connecting Disconnecting Network Connectors on page 118 4 Secure the cable to the powered seating system using tie wraps 5 Test the seating system function to ensure the cab...

Страница 127: ...work Connectors on page 118 Installing 1 Secure the DLIAM to the seat pan using the two mounting screws 2 Connect the power elevating legrest harness connector 3 Connect the network connector Refer to...

Страница 128: ...s Powered Seating 128 Part No 1125031 FIGURE 17 8 Removing Installing the Dual Leg Integrated Actuator Module DLIAM Network Connector Power Elevating Legrest Harness Connector Cables Dual Leg Integrat...

Страница 129: ...oystick off 3 Disconnect the joystick 4 Tilt the PTO Plus back Refer to Tilting the Seat Assembly on page 81 5 Remove the shroud listed below from the wheelchair Refer to the owner s manual listed in...

Страница 130: ...ted in Reference Documents on page 8 TDX Wheelchairs Remove the rear shroud M71 and M91 Wheelchairs Remove the front shroud 6 Disconnect the PTO Plus auxiliary power connector from the power take off...

Страница 131: ...TAC must be programmed after installation Refer to Programming the TAC on page 142 1 Use the tilt function to tilt the seat back to 20 to 25 Refer to Operating the Powered Tilt System on page 103 2 Tu...

Страница 132: ...CM or TAC to the mounting bracket FIGURE 18 3 14 Perform one of the following Systems Manufactured Before 1 17 2005 Loosen the two hex screws securing the controller bracket to the half clamps Systems...

Страница 133: ...ontroller TAC Recline Sensor 3 pin Molex connector NOT USED Tilt Sensor 3 pin Molex connector Labeled Tilt Drive Lock Out Sensor 3 pin Molex connector Labeld D L Elevate Sensor Proximity Switch 3 pin...

Страница 134: ...e repositioned or readjust the lockout angle such that safe driving with a clear line of sight is achieved Read and understand A Note About Drive Lock Out on page 102 BEFORE perform ing this procedure...

Страница 135: ...tical position If the drive lock out does not stop the wheelchair from operating or the seat from elevating lowering in a tilt recline back angle position over 20 relative to vertical DO NOT operate t...

Страница 136: ...ct the tilt actuator connector 2 pin Anderson from the SAC 5 Set up your digital multimeter for DC volts 6 Locate pins 2 and 3 on the charger port 7 Plug the negative BLACK lead into pin 2 8 Plug the...

Страница 137: ...e position over 20 relative to vertical DO NOT operate the wheelchair or elevate lower the seat The wheelchair user MUST have a clear line of sight to drive safely On initial chair delivery and after...

Страница 138: ...hten the mounting screw loosened in STEP 1 8 Plug the drive lockout sensor into the TRECM TAC SAC or TRSS drive lockout 3 pin Molex connector 9 Secure the drive lockout sensor cable to the wheelchair...

Страница 139: ...the tilt sensor There is no adjustment to this switch Refer to Removing Installing the Cam Harness Cable on page 114 for replacement instructions Drive Lock Out Sensor 3 pin Molex Connector TRECM Moun...

Страница 140: ...elchair Decreases the tilt limit angle 8 Tighten the mounting screw to secure the tilt sensor clamp in the desired position Replacing 1 Loosen but DO NOT remove the mounting screw securing the tilt se...

Страница 141: ...Seating FIGURE 18 8 Adjusting Replacing the Tilt Sensor TRECM or TAC Tilt Sensor 3 pin Molex Connector TRECM Drive Lockout Clamp Tilt Assembly Tilt Sensor Drive Lockout Cable DETAIL A TRECM Mounting S...

Страница 142: ...press the Select button 4 Scroll to SYSTEM TYPE and select the appropriate standard program 5 Press the Save button 6 Press the Menu button 7 Scroll to ACTUATOR SELECTION and press the Select button 8...

Страница 143: ...les MUST be secured to the wheelchair frame and or base with tie wraps after servicing is complete Failure to follow the warnings and instructions listed below will result in injury to the users atten...

Страница 144: ...l MK6i Joystick MK6i Joystick Connection MK6i Wheelchair Controller Wheelchair Controller Programmer Port Battery Charging Port 3 Pin Circular DIN Socket Drive Lockout Mercury Switch Connector 3 pin M...

Страница 145: ...oystick MK5 Joystick Connection 15 Pin D Sub for Control of Wheelchair and Actuators 24 VDC Auxiliary Power Connectors to AUX Output of Wheelchair Controller Custom 3 Pin Plug MK5 Wheelchair Controlle...

Страница 146: ...or Control of Wheelchair and Actuators Network Connection to ACC Port of Wheelchair Control 5 Pin Circular DIN Plug 24 VDC Auxiliary Power Connectors to AUX Output of Wheelchair Controller Custom 3 Pi...

Страница 147: ...tors to AUX Output of Wheelchair Controller Custom 3 Pin Plug Attendant User Switch Input 9 Pin D Sub To Right Legrest Actuator Limit Sensor Inputs 3 Pin Molex Amp Connectors To Recline Sensor Not Use...

Страница 148: ...et MK5 Joystick MK5 Joystick Connection 15 Pin D Sub for Control of Wheelchair and Actuators Network Connection to ACC Port of Wheelchair Control 5 Pin Circular DIN Plug 24 VDC Auxiliary Power Connect...

Страница 149: ...and negative battery terminals Replace cable s immediately if cable s insulation becomes damaged DO NOT remove fuse or mounting hardware from POSITIVE red battery cable mounting screw WARNING Make sur...

Страница 150: ...the battery acid Before reinstalling the existing or new batteries clean the baking soda from the battery tray or batteries being sure to avoid contact with skin and eyes Determine source of contamina...

Страница 151: ...FIGURE 20 1 B Batteries Without Built In Lifting Strap Use the battery lifting strap to position battery into the battery tray When battery is in proper position remove lifting strap Detail B of FIGU...

Страница 152: ...r RED connector Refer to FIGURE 20 2 7 Move aside the motor leads and controller cable to allow unobstructed access to the front of the battery tray 8 Disconnect the rear battery from the front batter...

Страница 153: ...battery cable and mounting screw connected Use the exposed threaded portion of the mounting screw to secure the POSITIVE RED cable to the POSITIVE terminal WARNING DO NOT remove fuse or mounting hardw...

Страница 154: ...terminal cover from BLACK battery cable on front battery or GREY battery terminal cover from BLACK battery cable on rear battery 4 Remove the mounting screws and nuts that secure the POSITIVE RED batt...

Страница 155: ...reduce the life of the batteries READ and CAREFULLY follow the manufactures instructions for each charger supplied or purchased If charging instructions are not supplied consult a qualified technicia...

Страница 156: ...under any circumstances cut or remove the round grounding plug from the charger AC cable plug or the extension cord plug NOTE For this procedure refer to FIGURE 20 4 on page 157 NOTE Charge indicator...

Страница 157: ...procedure refer to FIGURE 20 5 on page 158 NOTE The charger port located on the Front of the joystick requires the use of an independent charger The independent charger is NOT supplied with the wheelc...

Страница 158: ...to the charger port on the front of the joystick 2 Plug the charger s AC power cord or extension into the grounded 110 volt wall outlet 3 Unplug the AC power cord or extension once charging is comple...

Страница 159: ...jury or damage may result Make sure power to the wheelchair is OFF before performing this section The use of rubber gloves is recommended when working with batteries Invacare strongly recommends that...

Страница 160: ...into Battery Tray WARNING Always use the battery handle or lifting strap when lifting the battery It is the most convenient method and assures that the battery acid will not spill It also helps to pro...

Страница 161: ...t shown 4 Disconnect the front battery from the controller BLACK connector on the standard M71 OR RED connector on the M71 Formula PTO Plus 5 Disconnect the rear battery from the front battery GREY co...

Страница 162: ...rking with batteries Battery terminal configuration as shown in FIGURE 21 3 DETAIL A MUST be used Batteries that have the terminal configuration reversed MUST NOT be used otherwise serious injury or d...

Страница 163: ...es not tip when lifted by the handle E Repeat STEPS A D for the remaining battery 2 Secure the battery cables to the battery terminals as described below Securely tighten Refer to Detail A of FIGURE 2...

Страница 164: ...nut U1 Battery DETAIL A DETAIL B POSITIVE Battery Terminal Cap NEGATIVE Battery Terminal Cap Tie wraps U1 Battery U1 Batteries GREY Connector BLACK Connector on M71 Standard OR RED Connector on M71 Fo...

Страница 165: ...URE 21 3 7 Slide terminal cap s up on the battery cables 8 Disconnect POSITIVE RED battery cable from the POSITIVE battery terminal FIGURE 21 3 9 Disconnect NEGATIVE BLACK battery cable from NEGATIVE...

Страница 166: ...charge rate is reduced and the battery charger rate decreases to a trickle charge NOTE If the batteries need to be charged more often or take longer to charge than normal they may need to be replaced...

Страница 167: ...of the charger on the rear of the wheelchair Open rear shroud to view indicator lights 1 Plug the female connector of the AC power cord supplied to the AC receptacle on the charger and plug in the ma...

Страница 168: ...RED Abnormal LED OFF Charger Off CHARGING INDICATOR STATUS YELLOW Charging BLINKING GREEN Output not connected SOLID GREEN Fully charged LED OFF Charger disconnected To Wall Outlet Female Connector on...

Страница 169: ...l reduce the life of the batteries CAUTION Only use a charger approved by Invacare when charging through the joystick on this wheelchair model DO NOT use an independent charger with an output rating o...

Страница 170: ...1 5 Charging Using an Independent Charger Plugged Into the Joystick DPJ Joystick SPJ 80 Joystick MPJ Joystick Charger Programming Port Charger Programming Port Charger Programming Port SPJ Joystick Ch...

Страница 171: ...lation becomes damaged DO NOT remove fuse or mounting hardware from POSITIVE red battery cable mounting screw WARNING Make sure power to the wheelchair is OFF before performing these procedures The us...

Страница 172: ...left and NEGATIVE on the right as shown below MUST be used Batteries that have the reverse terminal configuration MUST not be used otherwise injury and damage may occur Terminals MUST have a cross ho...

Страница 173: ...ost s at the same time An electrical short may occur and serious personal injury or damage may occur 5 Remove the locknut that secures the bracket of the POSITIVE battery cable to the POSITIVE battery...

Страница 174: ...NT BATTERY FOR REAR BATTERY Bracket of POSITIVE Battery Cable NEGATIVE Battery Cable BATTERY COVER AND TIE WRAP DETAIL RED Cover BLACK Cover GP24 Batteries 22NF Batteries Bracket of POSITIVE Battery C...

Страница 175: ...4 TRRO and TRBKTS Options Only Perform the following steps A Remove two thumb screws that secure the top controller shroud FIGURE 22 4 to the battery box B Remove the top controller shroud from the b...

Страница 176: ...the Battery Door and Rear Shrouds Wheelchairs without TRRO or TRBKTS Thumb Screws STEP 2 Disconnect Batteries from the controller here STEP 9 Mounting Screw STEP 6 GP24 Batteries with GP24 Battery Tr...

Страница 177: ...GURE 22 5 A Disconnect ventilator battery from wiring harness B Disconnect the strap that secures the ventilator battery to the tray C Remove the ventilator battery Wheelchairs with TRRO or TRBKTS Bat...

Страница 178: ...ar battery forward and remove it from the tray FIGURE 22 5 Removing the Batteries from the Wheelchair Disconnect front battery from rear battery here STEP 5 GP24 Batteries with GP24 Battery Tray DETAI...

Страница 179: ...esignated by the battery stop Rear of the battery tray is the opposite end NOTE Orientation of the battery is critical otherwise batteries will not connect to the controller or each other 2 Position t...

Страница 180: ...ll the battery support bracket onto the battery box FIGURE 22 4 on page 177 using the four hex screws and four locknuts if applicable Torque to 75 in lbs NOTE The installation of the battery support b...

Страница 181: ...Assembly on page 81 8 If necessary charge the batteries Refer to Charging Batteries on page 184 Cleaning Battery Terminals WARNING Most batteries are not sold with instructions However warnings are f...

Страница 182: ...p C RED LEDs indicate batteries are running out of charge Recharge batteries as soon as possible FIGURE 22 7 SPJ Joysticks MK6i MPJ Joystick NOTE For this procedure refer to FIGURE 22 8 The far right...

Страница 183: ...this procedure refer to FIGURE 22 10 The left half of the second line is the Battery Gauge Display BGD It provides information on the remaining charge in the batteries At full charge solid blocks fil...

Страница 184: ...urs of typical operation Extensive use on inclines may substantially reduce per charge mileage Description and Use of Battery Chargers The charger automatically reduces the charge from an initially hi...

Страница 185: ...ire up to sixteen hours to be properly charged and equalized NOTE It is advantageous to recharge frequently rather than only when necessary In fact a battery s life is extended if the charge level is...

Страница 186: ...NOTES Formula PTO Plus Powered Seating 186 Part No 1125031 NOTES...

Страница 187: ...NOTES Part No 1125031 187 Formula PTO Plus Powered Seating NOTES...

Страница 188: ...Canada 570 Matheson Blvd E Unit 8 Mississauga Ontario L4Z 4G4 Canada 800 668 5324 2016 Invacare Corporation All rights reserved Republication duplication or modification in whole or in part is prohibi...

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