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37
OWNER’S MANUAL
ITEM
MAINTENANCE INTERVAL
REMARKS
(whichever comes first)
Hours Calendar
Clean engine area from debris
Pre-Ride
Clean the top of engine and around the CVT belt and clutches
Cab Safety Nets
Pre-Ride
Check for tightness, damage and operation
Seat belts
Pre-Ride
Check for damage and operation
Shift Linkage
Pre-Ride
Make sure Park will fully engage. Adjust if necessary
Coolant hoses (Diesel model only)
Pre-Ride
Check for leaks
Coolant level (Diesel model only)
Pre-Ride
Inspect. Made adjustments as needed
Brake fluid level
Pre-Ride
Brake system/Throttle pedal travel
Pre-Ride
Fuel and oil level
Pre-Ride
Steering
Pre-Ride
Front suspension
Pre-Ride
Rear suspension
Pre-Ride
Tires
Pre-Ride
Wheels/fasteners
Pre-Ride
Frame fasteners
Pre-Ride
Headlamp & tail lights
Pre-Ride
Axle and steering joint boots
Pre-Ride
Brake pad wear
25 hr
3 Months
Inspect periodically
Service or replace air filter
25 hr
3 Months
Inspect and clean. Replace as needed
Battery
50 hr
3 Months
Check terminals and water level
Transmission/gearbox oil
50 hr
3 Months
Inspect level, change yearly
Rear differential oil
50 hr
3 Months
Inspect, lubricate, change yearly
Front differential oil
50 hr
3 Months
Inspect level, change yearly
Engine oil
(after initial 50-hour break-in)
GAS
100 hr
12 Months
Inspect level often, change yearly
Lubricate front suspension
100 hr
12 Months
Lubricate polyurethane joints
Lubricate rear suspension
100 hr
12 Months
Lubricate polyurethane joints
Shift linkage
100 hr
12 Months
Inspect, lubricate, adjust
Steering
150 hr
12 Months
Inspect, lubricate
Throttle cable
150 hr
12 Months
Inspect, adjust, lubricate, replace if needed
CVT belt
150 hr
12 months
Inspect. Replace if needed
Engine oil
(after initial 50 hr/75% break-in)
DIESEL
150 hr
12 months
Change oil and filter
Check oil cooler fins (750 EFI only)
150 hr
12 Months
Clean as needed
Fuel system
250 hr
24 months
Check for leaks. Change fuel filter
Air filter
30-250 hr
24 months
Replace air filter–Clean every 10 hrs, Replace as shown depending on conditions
Engine mounts
250 hr
24 Months
Inspect
Wiring
250 hr
24 Months
Inspect for wear. Apply dielectric grease to connectors subject to water, mud, etc.
Spark plugs (750 EFI only)
250 hr
24 Months
Replace as needed
Ignition timing
250 hr
24 Months
Adjust as needed
Spark arrester
250 hr
24 Months
Replace as needed
Clutches
300 hr
36 months
Inspect, clean, replace worn parts
Front wheel bearings
500 hr
36 months
Inspect, replace as needed
Clean engine inlet screen
500 hr
36 months
Inspect paper element. Replace as needed
Brake fluid
500 hr
24 months
Change every two years or 500 hours
Toe adjustment
-
-
Inspect, adjust as needed