1
Contents
1.
Introduction ......................................................................................................................................................................................... 2
2.
Dimensioning and general description for the AQUALOOP GW series ........................................................................... 3
2.1
Functional description .............................................................................................................................................................. 4
2.2
Influent quality ........................................................................................................................................................................... 5
2.3
Effluent quality ........................................................................................................................................................................... 6
2.4
Certification NSF/ANSI 350 -2014 .......................................................................................................................................... 6
3.
General safety instructions .............................................................................................................................................................. 7
4
Declaration of conformity, electrical standards, approvals .................................................................................................. 8
5.
Scope of delivery, Transporting, Storage ................................................................................................................................... 9
6.
Technical data and installation details ...................................................................................................................................... 10
6.1
Membrane station control unit ............................................................................................................................................ 10
6.2
Membrane station ................................................................................................................................................................... 12
6.3
Membrane cartridge ............................................................................................................................................................... 14
6.4
Pre-filter ...................................................................................................................................................................................... 16
6.5
Blower ......................................................................................................................................................................................... 17
6.6
Growth bodies .......................................................................................................................................................................... 17
6.7
Pressure sensor aeration ........................................................................................................................................................ 18
6.8
Sludge pump ............................................................................................................................................................................. 18
7.
Electrical function and operation of the control unit ........................................................................................................... 19
7.1
Electronic connections ........................................................................................................................................................... 19
7.2
Menu overview ......................................................................................................................................................................... 22
7.2.1
Operating mode display ......................................................................................................................................... 26
7.2.2
Menu settings and description ............................................................................................................................ 27
8
Installation and connection .......................................................................................................................................................... 31
8.1
Data plate and labelling of the control unit ............................................................................................................................ 33
9.
System start-up ................................................................................................................................................................................. 34
9.1
Tightness test ............................................................................................................................................................................ 34
9.2
Start-up phase of the bioreactor .......................................................................................................................................... 34
9.3
Starting the bio reactor .......................................................................................................................................................... 35
9.4
References: Bio reactor in process ........................................................................................................................................ 35
10.
Trouble shooting .............................................................................................................................................................................. 36
11.
Maintenance and replacement instructions ........................................................................................................................... 38
11.1
Pre-filter ...................................................................................................................................................................................... 38
11.2
Suction and Back flush pump ............................................................................................................................................... 39
11.3
Floating switch ......................................................................................................................................................................... 39
11.4
Pressure sensor ......................................................................................................................................................................... 39
11.5
Blower ......................................................................................................................................................................................... 40
11.6
Membrane ................................................................................................................................................................................. 41
11.6.1
Mechanical cleaning of the membrane ............................................................................................................. 41
11.6.2
Chemical cleaning .................................................................................................................................................... 42
11.6.2.1
In-Situ cleaning in the bioreactor ................................................................................................. 42
11.6.2.2
Intensive cleaning in an separate cleaning tank ..................................................................... 45
11.6.3
Cleaning solution ...................................................................................................................................................... 46
11.7
Bio reactor ................................................................................................................................................................................. 47
11.7.1
Collecting effluent samples ................................................................................................................................... 48
12.
Spare parts .......................................................................................................................................................................................... 48
13.
Optional accessory ........................................................................................................................................................................... 49
14.
Limited Warranty / Service policy / Contact ............................................................................................................................ 50