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506 01 5102 00

   March 2008

INSTALLATION INSTRUCTIONS

3-Phase R-410A Split System Heat Pump

Product Family: H4H3

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words

 DANGER, WARNING,

CAUTION, 

and

 NOTE

 are used to identify levels of

hazard seriousness. The signal word 

DANGER

 is

only used on product labels to signify an immediate
hazard. The signal words

 WARNING,

 

CAUTION,

and

 NOTE

 will be used on product labels and

throughout this manual and other manuals that may
apply to the product.

DANGER

 - Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

- Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

- Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

- Used to highlight suggestions which 

will

result in enhanced installation, reliability, or
operation.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 - 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

5 - 8

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

9 - 10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Defrost System

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start-up Procedure

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

12 - 13

. . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

13

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Comfort Alert

t

 Diagnostics Codes

15 - 16

. . . . . . . . . . 

R-410A Quick Reference Guide

16

. . . . . . . . . . . . . . . . . 

!

WARNING

DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per‐
sons could result in equipment malfunction, prop‐
erty damage, personal  injury and/or death.

The information contained in this manual is in‐
tended for use by a qualified service technician fa‐
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Содержание H4H3 Series

Страница 1: ...rd CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Lab...

Страница 2: ...oom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away fro...

Страница 3: ...lit System Heat Pump 506 01 5102 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service...

Страница 4: ...on is not recommended on wood frame structures where low noise levels are required Supporting structure or platform for the unit must be level If installation is on a flat roof locate unit minimum 6 i...

Страница 5: ...refer to the Long Line Application Guideline document for additional instructions NOTE Line set actual length must not exceed 200 feet NOTE A crankcase heater must be used when the refrigerant line le...

Страница 6: ...d periods of unit shut down caus ing refrigerant slugging and possible compressor damage at start up If ANY section of the line set is buried under ground provide a minimum 6 vertical rise at the serv...

Страница 7: ...e set tube ends with emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve...

Страница 8: ...TEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT I OPENING SERVICE VALVES Outdoor units are shipped with a r...

Страница 9: ...two power wires to Contactor and one power wire to Blue lead wire use wire nut Connect ground wire to Ground Lug Refer to Wiring Diagram on unit and Figure 9 Figure 9 208 230 V and 460 V Electrical Su...

Страница 10: ...INSTALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE...

Страница 11: ...tdoor fan motor lead from OF2 on control board refer to Figure 13 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in he...

Страница 12: ...indoor temperature is between 70_ and 80_F S line set is less that 80 feet 1 Operate unit a minimum of 15 minutes before checking charge NOTE If outdoor unit has a 2 speed fan motor motor will operat...

Страница 13: ...s indoor unit blower relay starting indoor blower motor When thermostat is satisfied its contacts open de energizing contactor and blower relay Compressor and motors stop NOTE If indoor unit is equipp...

Страница 14: ...Stage Compressor Signal First Stage Compressor Signal 24 VAC for Thermostat Indicator 24 Volt Power 24 Volt Common 24 Volt Compressor Protection Function DC Compressor Solenoid ALERT LED TRIP LED DC...

Страница 15: ...restriction 2 If high pressure switch present go to Flash Code 2 information 3 Intermittent thermostat demand signal 4 System or control board defective Yellow ALERT Flash Code 4 Locked Rotor LOCKOUT...

Страница 16: ...nd signal is present If not R and C are reversed wired Verify voltage at contactor coil falls below 0 5VAC when off Review R 410A QUICK REFERENCE GUIDE R 410A refrigerant operates at 50 70 higher pres...

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