background image

SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MXT

Specifications  subject to change without notice.

25

440 04 4321 02

15.

TwoStage Thermostat and TwoStage Heating

 (See

Figure 17

  

Figure 22

 for thermostat connections)

NOTE

:  In this mode the TT switch (SW11) must be ON to

select the twostage thermostat mode in response to closing
the thermostat RtoW1 circuit. Closing the thermostat
RtoW1andW2 circuits always causes highheat operation,
regardless of the setting of the thermostat type.
The wall thermostat “calls for heat”, closing the RtoW1 circuit
for lowheat or closing the RtoW1 andW2 circuits for
highheat. The furnace control performs a selfcheck, verifies
the lowheat and highheat pressure switch contacts LPS and
HPS are open, and starts the inducer motor IDM in
highspeed.
The start up and shut down functions and delays described in
item 1. above apply to the twostage heating mode as well,
except for switching from low to highheat and vice versa.

a.

Switching from Low to HighHeat

If the thermostat

Rto W1 circuit is closed and the RtoW2 circuit
closes, the furnace control CPU will switch the inducer
motor IDM speed from low to high. The highheat
pressure switch relay HPSR is deenergized to close
the NC contact. When sufficient pressure is available the
highheat pressure switch HPS closes, and the
highheat gas valve solenoid GVHI is energized. The
blower motor BLWM will switch to HI HEAT speed five
seconds after the RtoW2 circuit closes.

b.

Switching from High to LowHeat

If the thermostat

RtoW2 circuit opens, and the RtoW1 circuit
remains closed, the furnace control CPU will switch the
inducer motor IDM speed from high to low. The
highheat pressure switch relay HPSR is energized to
open the NC contact and deenergize the highheat
gas valve solenoid GVHI.  When the inducer motor IDM
reduces pressure sufficiently, the highheat pressure
switch HPS will open. The gas valve solenoid GVM will
remain energized as long as the lowheat pressure
switch LPS remains closed. The blower motor BLWM
will switch to LO HEAT speed 5 seconds after the
RtoW2 circuit opens.

16.  

Cooling Mode

The thermostat “calls for cooling.”

a.

SingleSpeed Cooling

 

(See 

Figure 17

  

Figure 22

 for thermostat connections)

The thermostat closes the RtoGandY circuits. The
RtoY circuit starts the outdoor unit, and the furnace
control RtoGandY/Y2 circuits start the furnace
blower motor BLWM on cool speed. 
The electronic air cleaner terminal EAC 1 AMP is
energized with 115 vac when the blower motor BLWM
is operating. 
When the thermostat is satisfied, the RtoG andY
circuits are opened. The outdoor unit will stop, and the
furnace blower motor BLWM will continue operating on
the COOL speed for an additional 90 seconds. Jumper
Y/Y2 to DHUM to reduce the cooling offdelay to 5
seconds. (See 

Figure 4

)

b.

TwoSpeed Cooling

The thermostat closes the RtoGandY1 circuits for
lowcooling or closes the RtoGandY1andY2 circuits for
highcooling. The RtoY1 circuit starts the outdoor unit on
lowcooling speed, and the furnace control RtoGandY1
circuit starts the furnace blower motor BLWM on lowcool
speed (same speed as LO HEAT). The RtoY1andY2
circuits start the outdoor unit on highcooling speed, and the
furnace control RtoGandY1 and Y2 circuits start the
furnace blower motor BLWM on COOL speed. The electronic
air cleaner terminal EAC 1 AMP is energized with 115 vac
whenever the blower motor BLWM is operating. When the
thermostat is satisfied, the RtoGandY1 or
RtoGandY1andY2 circuits are opened. The outdoor unit
stops, and the furnace blower BLWM and electronic air cleaner
terminal EAC 1 AMP will remain energized for an additional 90
seconds. Jumper Y1 to DHUM to reduce the cooling offdelay
to 5 seconds. (See 

Figure 4

)

17.

Dehumidify Mode

 

(See 

Figure 17

  

Figure 22

 for humidity sensing

thermostat connections) The dehumidification output, H
on the humidity sensing thermostat should be connected
to the furnace control thermostat terminal DHUM. When
there is a dehumidify demand, the DHUM input is
activated, (24 vac signal is removed from the H input
terminal). In other words, the DHUM input logic is
reversed. The DHUM input is turned ON when no
dehumidify demand exists. 

Activation/Deactivation

Once 24 vac is detected by the furnace control on the
DHUM input, the furnace control operates enables the
dehumidify mode. If the DHUM input is off for more than
48 hours, the furnace control disables the dehumidify
mode. 
The cooling operation described in item 3. above also
applies to operation with a humidity sensing thermostat.
The exceptions are listed below:
a. Low cooling  When the RtoGandY1 circuit is

closed and there is a demand for dehumidification,the
furnace blower motor BLWM will continue running at
lowcool speed (same speed as LO HEAT).

b. High cooling When the RtoGandY/Y2 circuit is

closed and there is a demand for dehumidification,the
furnace blower motor BLWM will drop the blower speed
from COOL to HI HEAT for a maximum of 10 minutes
before reverting back to COOL speed. If there is still a
demand for dehumidification after 20 minutes, the
furnace control CPU will drop the blower speed back to
HI HEAT speed. This alternating 10minute cycle will
continue as long as there is a call for cooling.

c. Cooling offdelay  When the “call for cooling” is

satisfied and there is a demand for dehumidification, the
cooling bloweroff delay is decreased from 90 seconds
to 5 seconds.

18.

Continuous Blower Mode

 

When the RtoG circuit is closed by the thermostat, the
blower motor BLWM will operate on continuousblower
speed LO HEAT speed. Terminal EAC 1 AMP is
energized as long as the blower motor BLWM is
energized. During a call for heat, the blower BLWM will
stop during igniter warmup (17 seconds), ignition (7
seconds), and blowerON delay (45 seconds in
lowheat, and 25 seconds in highheat), allowing the
furnace heat exchangers to heat up more quickly, then
restarts at the end of the blowerON delay period at LO
HEAT or HI HEAT speed respectively. The blower motor
BLWM will revert to continuousblower speed after the
heating cycle is completed. In highheat, the furnace
control CPU will hold the blower motor BLWM at HI HEAT
speed during the selected blowerOFF delay period
before reverting to continuousblower speed. 
When the thermostat “calls for lowcooling”, the blower
motor BLWM will operate at lowcool speed (same
speed as LO HEAT). 
When the thermostat “calls for highcooling”, the blower
motor BLWM will operate at COOL speed. When the
thermostat is satisfied, the blower motor BLWM will
operate an additional 90 seconds on COOL speed
before reverting back to continuousblower speed. 
When the RtoG circuit is opened, the blower motor
BLWM will continue operating for an additional 5
seconds, if no other function requires blower motor
BLWM operation.

19.

Heat Pump 

(See  

Figure 17

  

Figure 22

 for thermostat connections)

When installed with a heat pump, the furnace control
automatically changes the timing sequence to avoid long
blower off times during demand defrost cycles. When the
RtoW/W1andY1 or RtoW/W1andY1andG
circuits are energized the furnace control CPU will switch
to or turn on the blower motor BLWM at lowcool speed

Содержание F9MXT0401410A

Страница 1: ...bination with colors and or pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury TABLE OF CONTENTS START UP ADJUSTMENT AND SAFETY CHECK 4 THERMOSTAT SETUP SWITCH 4 PRIME CONDENSATE TRAP WITH WATER 4 PURGE GAS LINE...

Страница 2: ...death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Failure to carefully read and follow this w...

Страница 3: ...Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Heating Fan Time OFF Setting and Thermostat Type setting ON OFF 1 2 3 TT OFF DLY Calculated Input BTU Rate See Checks and Adjustments Section Heating Check Measured Line Pressure During High Heat Measured Manifold Pressure High Heat Low Heat Temperature of Supply Air High Heat Low Heat Temperature of Ret...

Страница 4: ... thermostat W to W W1 at furnace control terminal block See Figure 7 For single stage thermostats the control will operate for 12 minutes on low heat then switch to high heat if heat call remains Setup switch TT must be in the factory shipped OFF position See Figure 7 and Figure 15 for setup switch information If a two stage heating thermostat is to be used move setup switch TT to ON position befo...

Страница 5: ... heat value and specific gravity lines to point of intersection to find orifice size and low and high heat manifold pressure settings for proper operation f Check and verify burner orifice size in furnace NEVER ASSUME ORIFICE SIZE ALWAYS CHECK AND VERIFY Table 1 Altitude Derate Multiplier for U S A ALTITUDE FT M PERCENT OF DERATE DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 4 6 0...

Страница 6: ...o increase input rate NOTE DO NOT set high heat manifold pressure less than 3 2 in w c or more than 3 8 in w c for natural gas If manifold pressure is outside this range change main burner orifices to obtain manifold pressure in this range c When correct input is obtained replace caps that conceal gas valve regulator adjustment screws Main burner flame should be clear blue almost transparent See F...

Страница 7: ...3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 950 45 3 7 1 6 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 750 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5 4001 775 43 3 7 1 6 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 1220 800 43 3 5 1 5 43 3 6 1 5...

Страница 8: ... 1 6 9000 750 44 3 3 1 4 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 2743 775 45 3 7 1 6 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 9001 600 42 3 3 1 4 42 3 4 1 5 42 3 6 1 5 42 3 7 1 6 2744 625 43 3 7 1 6 42 3 2 1 3 42 3 3 1 4 42 3 4 1 4 650 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 675 44 3 7 1 6 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 10000 700 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 3048 725 44 3 2 1 3 44 3 3 1 4 44...

Страница 9: ...pply ducts for excessive restrictions causing static pressures greater than 0 50 in w c d Adjust temperature rise by adjusting blower speed e Increase blower speed to reduce temperature rise f Decrease blower speed to increase temperature rise ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in personal injury or death Disconnect 115V electrical power before changing speed t...

Страница 10: ...otor if furnace overheats By using this method to check limit control it can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not function during this test cause must be determined and corrected a Run furnace for at least 5 minutes b Gradually block off return air with a piece of cardboard or sheet ...

Страница 11: ... 375 120 30 60 150 49 73 147 367 Table 6 AIR DELIVERY CFM with filter INPUT BTUH RETURN AIR SUPPLY SPEED EXTERNAL STATIC PRESSURE in w c 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 40 000 SIDE BOTTOM 5 Gry 1120 1080 1030 980 925 875 820 760 690 630 4 Yel 880 845 810 780 740 710 680 640 615 570 3 Blu 695 665 620 575 535 495 455 420 370 280 2 Org 640 595 540 495 460 420 370 310 260 230 1 Red 570 525 475 4...

Страница 12: ...n to component location accordingly Figure 6 Multipoise Orientations A93041 Electrical Controls and Wiring ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death There may be more than one electrical supply to the furnace Check accessories and cooling unit for additional electrical supplies that must be shut off during furnace servicing Lock out and tag swi...

Страница 13: ...urnace control component test allows all components to run for a short time except the gas valve and humidifier terminal HUM are not energized The EAC 1 terminal is energized when the blower is energized The HUM terminal is energized when the inducer is energized This feature helps diagnose a system problem in case of a component failure The component test feature will not operate if any thermosta...

Страница 14: ... necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspect the vent pipe vent system before each heating season for water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessories attached...

Страница 15: ... balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms and blower housing so each arm is positioned at the same hole ...

Страница 16: ...mage Turn off the gas and electrical supplies to the furnace and install lockout tag before performing any maintenance or service Follow the operating instructions on the label attached to the furnace WARNING Refer to Figure 9 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at external shut off or gas meter 3 Remove control door and set aside 4 Turn electric switch...

Страница 17: ...e Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check igniter resistance before removal Refer to Figure 9 Figure 10 and Figure 11 1 Turn off gas and electrical supplies to furnace 2 Remove control door 3 Disconnect igniter wire connection 4 Check igniter resistance Igniter resistance is affected by temperature Only check resistance when the igniter is at room tempera...

Страница 18: ...ach the relief hose to the relief port on the condensate trap and collector box 5 Secure tubing to prevent any sags or traps in the tubing 6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the condensate heat pad if used 8 Connect external drain piping to the condensate drain elbow or drain extension pipe 9 Turn gas on at electric switch on gas...

Страница 19: ...amage If the furnace is installed in an unconditioned space where the ambient temperatures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate in the unit as a result of the heat transfer process Therefore once it has been operated it cannot be turned off and ...

Страница 20: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MXT Specifications subject to change without notice 440 04 4321 02 20 Figure 14 Service Label 338313 2E ...

Страница 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MXT Specifications subject to change without notice 21 440 04 4321 02 Figure 15 Wiring Diagram 338313 2 Rev E ...

Страница 22: ...be turned on Inducer motor will start in HIGH speed and remain on HIGH until the end of the blower test then shift to LOW speed for 7 to 15 seconds the following components are on for 10 15 seconds each individually hot surface igniter blower speeds LO HEAT HI HEAT COOL Was there a previous status code Go to section below for the flashed status code Does the control respond to W W1 W2 Y1 Y Y2 and ...

Страница 23: ...K check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 A DC Is current near typical value Replace electrode Will main burners ignite and stay on Replace furnace control Fixed YES YES NO NO Replace furnace control Check for continuity in the harness and igniter Replace defective component Reconnect the R thermosta...

Страница 24: ...utes after ignition If HPS doesn t close after 2 minutes from LPS closing GV is turned off and heat off delay is completed Then a new cycle will begin if a call for heat remains b Igniter Warm Up At the end of the prepurge period the Hot Surface Igniter HSI is energized for a 17 second igniter warm up period c Trial for Ignition Sequence When the igniter warm up period is completed the main gas va...

Страница 25: ... and Y1 or R to G and Y1 and Y2circuits are opened The outdoor unit stops and the furnace blower BLWM and electronic air cleaner terminal EAC 1 AMP will remain energized for an additional 90 seconds Jumper Y1 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 17 Dehumidify Mode See Figure 17 Figure 22 for humidity sensing thermostat connections The dehumidification output H on the h...

Страница 26: ...and Y Y2 and G circuits are energized the furnace control CPU will switch to or turn on the blower motor BLWM at COOL speed and begin a high heat cycle The blower motor BLWM will remain on until the end of the prepurge period then shut off for 24 seconds then come back on at HI HEAT speed When the W W1 input signal disappears the furnace control begins a normal inducer post purge period and the bl...

Страница 27: ...re 2 Outdoor Air Temperature Sensor must be attached in all dual fuel application 3 Refer to ICP thermostat Installation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection for Two Stage If wire is connected SW1 1 TT on furnace control should be set to ON position to allow ICP T...

Страница 28: ...e when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation personal injury death or property damage Improper installation adjustment alteration service maintenance or use can cause carbon monoxide poisoning ex...

Страница 29: ...T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BTU hr 060 60 000 BTU hr 080 80 000 BTU hr 100 100 000 BTU hr 120 120 000 BTU hr INPUT HEAT 14 14 3 16 17 17 1 2 21 21 24 24 1 2 CABINET WIDTH 10 1000 CFM max 14 1400 CFM max 16 1600 CFM max 20 2000 CFM...

Отзывы: