background image

SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MXE

Specifications  subject to change without notice.

440 04 4311 08

25

Figure 16 (Cont.)

Troubleshooting Guide 

 Flow Chart

 

1 + 2

 

BL

O

W

ER ON AF

T

E

R PO

W

E

R UP 

 

(11

5V

 OR

 24V

 No

rm

al o

pe

rati

on.

  

Blower

 r

u

ns f

or

 9

0

 se

co

n

ds, if

 u

nit is 

po

w

e

re

d u

duri

ng 

a c

all

 f

or 

hea

t (R

-

W

/W

closed) or whe

(R

-W

/W

1 opens

du

ri

ng

 t

he b

low

er

 on

-d

el

a

y pe

riod

 

6 + 1

 

IGN

IT

ION 

LOCK

OUT

 

 S

yst

em

 fa

iled

 to

 

ign

ite

 g

as a

nd 

pr

ove

 flam

e i

attem

p

ts.  C

on

trol

 w

ill

 a

uto

-r

eset

 af

ter

 3

 

hou

rs. 

 Ref

er 

to s

tat

us c

od

e #

6.

 

5 ABNOR

M

A

L

 F

LA

M

E

-PROV

IN

S

IGN

AL 

F

lam

e is

 p

rov

ed 

while 

gas

 va

lv

e is 

de

-

ene

rgi

zed.

  

Indu

cer

 w

ill

 r

un 

until

 fa

ult is 

clea

re

d

.  C

heck

 fo

r:

 

 

S

tuck

 ope

or l

eak

y ga

s val

ve.

 

PRESSURE S

W

IT

CH DI

D N

O

T O

PEN 

 

Che

ck

 fo

r:

 

- Obst

ruct

ed

 pr

ess

ur

tu

be.

 

P

re

ssu

re

 sw

itch

 s

tu

ck c

lo

sed

LPS o

r HPS PRESSURE S

W

IT

CH DID

 

NOT

 CLOSE 

OR REOPENE

D

 

 If o

pe

ns 

duri

ng blo

wer on

-de

la

y p

e

riod

, b

low

er

 w

ill

 

com

e o

n f

or t

he

 se

le

cte

d b

lo

w

e

off-

del

a

y.  

If LP

S

 ope

n lo

ng

er 

th

an 

5 m

inu

tes,

 

induc

er

 sh

uts 

off f

or

 15

 m

inut

es 

bef

or

ret

ry

.  

If HP

S

 ope

n f

or 

on

e m

inu

te, 

th

en

 

fur

nac

w

ill

 lo

ck

out (

aft

er 

th

e su

ccessi

ve

 

trials

) fo

r t

hr

ee 

ho

urs

 be

for

e r

et

ry

 .  

 

Che

ck

 fo

r:

 

 

- P

rop

er 

ve

n

t si

zi

n

g.

 

A

ir leak

 b

et

w

e

en

 vesti

bul

e a

nd

 blo

wer

 

com

pa

rtm

ent

Lo

w

 in

let 

ga

s p

ress

ur

e (if

 L

G

P

S

 us

ed)

Discon

nec

te

d

 o

r o

bstr

uct

ed 

pr

essu

re

 

tubi

ng.

 

- Defec

tive 

or 

m

is

w

ir

ed

 pr

es

su

re

 sw

itc

hes

 

Ex

ce

ssiv

e w

in

d.

 

-   P

lu

gg

ed 

con

de

nsa

te 

dr

ain

 

-   

W

ater in 

ve

nt pi

pin

g, p

ossi

ble s

ag

gin

g

 

    pi

pe

 

- Restri

cte

ve

nt.

 

- Defec

tive 

In

d

uc

er 

m

ot

or

Lo

w

 in

d

uce

r vo

lta

g

(11

5 VAC)

 

4 L

IM

IT

 C

IRCU

IT

 F

A

ULT

 

 In

dica

te

s th

e

 

lim

it,

 flam

e r

oll

o

ut 

is 

op

en.

  B

lo

wer 

w

ill

 r

un 

for 

4 m

in. 

or 

un

til o

pen

 s

w

itc

h r

em

ak

es 

which

eve

r is l

ong

er

.  

If o

p

en

 lon

ge

r t

ha

n 3

 

mi

n,

 c

ode

 ch

an

ge

s to

 lo

ck

ou

t #7

.  

If o

p

en 

less t

han

 3 m

in

. st

atus

 co

de 

#4 

co

nt

inue

to fla

sh 

until

 blo

w

er

 sh

uts 

off.

  Fl

am

roll

o

ut s

w

itch 

re

qui

res m

a

nu

al r

ese

t.  

Che

ck

 fo

r:

 

 

Loo

se blo

wer

 whe

el.

 

Defec

tive 

sw

itch

 o

r co

nn

ectio

ns.

 

Dirt

y filt

er

 o

r r

e

str

ic

te

d d

uct s

yste

m

-   

Im

p

ro

per

 g

as in

put

 a

djustm

e

nt

 

-   

Im

p

ro

per

 lim

it s

w

itc

h o

r n

o lim

it g

ask

et.

 

T

o det

erm

in

w

h

et

her

 th

e p

ro

blem

 is i

n

 

the 

gas

 valv

e, i

gnit

er, 

or

 flam

sen

so

r t

he 

sy

stem

 c

an be op

er

ate

in com

p

one

nt 

test m

o

de.

  T

o c

heck

 th

e ig

nite

r, 

rem

ov

the R

 th

erm

os

tat 

co

nne

ctio

n fr

om

 th

cont

rol,

 re

set 

po

wer

, st

ar

t th

e

 co

m

p

on

e

nt 

test. 

 Do

es t

he i

gnit

er 

glo

w

 o

ran

ge

/w

hit

b

y th

end

 of

 th

e 1

5 s

eco

nd 

warm

-up 

peri

od

?

 

Unplu

g ig

nit

er 

har

ne

ss f

rom

 co

nt

rol 

and

 

rep

eat

 com

p

on

ent

 te

st

.  C

heck

 fo

r 1

15

V

 

bet

wee

co

nn

ect

or P

2 (HS

I) a

nd

 

NE

UT

RA

L-

L

2 o

n t

he c

ont

rol

.  

W

as 115

V

 

pres

en

t fo

the 15 sec

on

p

eri

od?

  

Che

ck

 co

nn

ectio

ns 

and

 r

etr

y.

  

If cu

rr

ent i

s n

ear

 t

ypi

cal v

alu

(4.

0-

6.

0

μ

A

 DC 

nom

in

al) 

an

bur

ne

rs 

w

ill

 not

 sta

y o

n, 

repl

ace

 co

ntr

ol.

 

Cl

ean

 flam

se

nso

w

ith

 fin

e st

eel 

wool

 

and

 r

e

che

ck

 cu

rr

en

t.  N

om

ina

l cur

re

nt i

4.0 to 6.0

μ

A DC.

  

Is

 cu

rre

nt 

ne

ar 

ty

pic

al 

va

lue

 

Rep

la

ce elect

ro

de.

  

W

ill

 m

ain bur

ner

s ig

nite 

an

d st

a

on

?

 

Repla

ce f

ur

nac

e c

ont

rol.

  

Fi

xe

d.

 

NO 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

Repla

ce f

ur

nac

e c

ont

rol.

  

Che

ck

 fo

r co

nti

nuit

y i

n t

he 

har

nes

s a

nd i

gnit

er.

  Re

plac

def

ective

 com

p

on

ent

 

Reco

nn

ect t

he 

R th

erm

os

tat

 lea

and

 s

et 

th

e

rm

osta

t to

 ca

ll 

fo

r h

eat.

  Co

nn

ect 

voltm

ete

r acr

oss gas valv

co

nn

ecti

ons

.  

Doe

gas

 va

lv

e r

ec

eive 

24V

 

Does 

gas

 valv

ope

n a

nd

 all

o

w g

as t

flo

w

?  

Do th

e m

ai

n b

ur

ner

s ig

nite

 

Do th

e m

ai

n b

ur

ner

s st

a

y o

n? 

 

A

llo

w blo

wer

 to

 com

on 

an

rep

eat

 tes

t t

o ch

eck

 for

 

interm

itt

en

t o

pe

rati

on. 

 

Check

 th

at 

gas 

valv

e el

ectri

sw

itch is

 tu

rn

ed on.

  Re

plac

valve.

  

Che

ck

 co

nn

ectio

ns.  I

f OK, 

repl

ace

 co

ntr

ol. 

 

Che

ck

 fo

r:

 

Ina

deq

ua

te fl

am

e c

ar

ry

ov

er 

or rou

gh 

ig

ni

tion

Lo

w

 in

let 

ga

s p

ress

ur

e.

 

- Pr

op

er

 fir

in

ra

te

Rep

e

at c

all f

or 

he

at 

and

 ch

eck

 flam

sens

or c

ur

re

nt 

duri

ng 

trial

 fo

r ig

nitio

peri

od.

 Is

 t

he DC

 c

urr

en

t b

elo

w

 0.5

μ

A

?  

YE

S

 

YE

S

 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

NO 

NO 

NO 

NO 

 

6 IGN

IT

ION 

P

R

OV

IN

F

A

IL

URE 

 If

 fl

a

m

e i

not s

en

sed

 d

uri

n

g t

he 

trial

 fo

r ig

nitio

peri

od,

 th

e c

ont

rol 

w

ill

 re

pe

at t

he i

gniti

o

seq

uen

ce 

3 m

or

e tim

es

 be

fo

re l

ock

out 

#6 + 

1 occ

urs

.  

If flam

e

 sig

nal is

 lost

 d

u

rin

g t

he 

blo

w

e

r on-

del

a

y p

eri

od,

 blo

wer

 w

ill

 c

om

e o

for t

he

 sel

ecte

blo

wer 

off

-del

a

y. 

 C

h

eck 

th

e fo

llo

w

ing

 be

for

goin

to

 t

he 

ne

xt st

ep.

 

 

- Gas 

va

lve

 tu

rn

ed 

off 

Man

ual

 sh

ut-

off v

alve

 o

pen

?

 

Gre

en/

Y

ell

o

w

 w

ire

 M

U

S

T

 be 

co

n

nect

ed

 

to

 f

ur

n

ace

 sh

eet

 m

eta

l. 

Flam

e s

en

sor

 m

ust 

not

 be

 gr

ou

nd

ed.

 

10

 P

O

LA

R

IT

Y

 

 Che

ck

 for c

or

rec

t lin

volta

ge 

pol

arit

y.

  

If u

nits 

are

 t

w

in

ne

d, 

check

 fo

r p

ro

pe

r lo

w

-volt

ag

e (

24V

tra

nsfo

rm

er ph

asin

g.

 

7 L

IM

IT

 C

IRCU

IT

 LOCKOUT

 

 L

ock

out 

occu

rs if 

th

e lim

it, flam

e

 r

oll

ou

t is 

ope

lon

g

er th

a

n 3 

m

inu

te

s.  

Co

ntr

ol w

ill aut

o-

re

se

t a

fte

r 3

 ho

ur

s.

  R

efe

r t

o st

atu

s co

d

#4.

 

8 GAS 

HEAT

IN

L

O

CKOUT

 

 Co

ntr

ol 

w

ill 

N

O

T a

uto

 r

es

et.  T

u

rn

 off

 p

o

w

e

r a

nd 

wait 

5 m

inut

es t

o r

etr

y.

  C

heck

 f

or:

 

 

Stu

ck

 close

d g

as v

alve

 r

el

a

on 

con

tr

ol.

 

 

Mis

w

ir

e o

r s

hor

t t

o g

as v

alve 

w

ire

YE

S

 

Содержание F9MXE0401410A

Страница 1: ...uct labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury TABLE OF CONTENTS START UP ADJUSTMENT AND SAFETY CHECK 4 PRIME CONDENSATE TRAP WITH WATER 4 PURGE GAS LINES 4 ADJUST TEMPERATURE RISE 10 ADJUST BLOWER OFF DELAY HEAT MODE 11 AD...

Страница 2: ...death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Failure to carefully read and follow this w...

Страница 3: ...stream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5 and 6 90 120 150 180 Calculated Input BTU Rate See Checks and Adjustments Section Heating Check Measured Line Pressure During Heat Measured Manifold Pressure Heat Temperature of Supply Air Heat T...

Страница 4: ... switch CAUTION Before operating furnace check flame rollout manual reset switch for continuity If necessary press button to reset switch EAC 1 115vac terminal is energized whenever blower operates HUM 24vac terminal is only energized the draft inducer is energized in heating Prime Condensate Trap with Water CARBON MONOXIDE POISONING HAZARD Failure to follow these warnings could result in personal...

Страница 5: ...T M PERCENT OF DERATE DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 4 6 0 95 3001 4000 914 1219 6 8 0 93 4001 5000 1219 1524 8 10 0 91 5001 6000 1524 1829 10 12 0 89 6001 7000 1829 2134 12 14 0 87 7001 8000 2134 2438 14 16 0 85 8001 9000 2438 2743 16 18 0 83 9001 10 000 2743 3048 18 20 0 81 Derate multiplier factors are based on midpoint altitude for altitude range NOTE For Canadi...

Страница 6: ...ove regulator adjustment cap from gas valve pressure regulator See Figure 3 and turn adjusting screw 3 16 or smaller flat tipped screwdriver counterclockwise out to decrease input rate or clockwise in to increase input rate NOTICE DO NOT set low heat manifold pressure less than 2 8 in w c 697 Pa or more than 3 8 in w c 947 Pa for natural gas If required manifold pressure is outside this range chan...

Страница 7: ...4VAC CONNECTIONS EAC TERMINAL 115 VAC 1 0 AMP MAX COOL SPARE2 SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERMINALS HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX 3 AMP FUSE LED OPERATION DIAGNOSTIC LIGHT 24VAC RED BLOWER SPEED SELECTION TERMINALS BL 1 XFMR Y1 DHUM HEAT OFF DELAY 120 180 90 150 ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ NEUTRAL L2 115 VAC L1 CONNECTIONS L1 IND P2 HOT SURFACE IGNITOR HSI INDU...

Страница 8: ...0 300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 ...

Страница 9: ... 3 42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3 3 42 3 4 42 3 5 42 3 6 4001 775 43 3 7 43 3 8 42 3 3 42 3 4 1220 800 43 3 5 43 3 6 43 3 7 43 3 8 825 44 3 8 43 3 4 43 3 5 43...

Страница 10: ...n may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Shortened furnace life S Component damage Temperature rise must be within limits specified on furnace rating plate Recommended operation is at midpoint of rise range or slightly above CAUTION Jumper R to W to check gas heat temperature rise Do not exceed temperature rise...

Страница 11: ...ected to thermostat sub base terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermostat from sub base or from wall 2 Connect an amp meter across the R and W sub base terminals or R and W wires at wall 3 Record amp draw across terminals when furnace is in low heat and after blower starts 4 Set heat anticipator on thermostat per thermostat i...

Страница 12: ...OTTOM or TWO SIDES 4 5 Gray 2290 2225 2155 2090 2015 1930 1845 1750 1640 1515 Yellow 1810 1760 1725 1685 1640 1600 1555 1520 1480 1415 Blue 1385 1340 1285 1240 1200 1140 1090 1050 995 950 Orange 1560 1520 1475 1430 1385 1335 1295 1240 1200 1150 Red 1055 985 910 860 795 750 680 615 565 495 1002120 BOTTOM or TWO SIDES 4 5 Gray 2340 2295 2250 2195 2110 2030 1935 1835 1725 1605 Yellow 1950 1900 1855 1...

Страница 13: ... to follow this caution may result in environmental pollution Remove and recycle all components or materials i e oil refrigerant control board etc before unit final disposal CAUTION ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Before installing modifying or servicing system main electrical disconnect switch mus...

Страница 14: ...ooting Status codes can be viewed at the indicator in blower door The green furnace control LED is either ON heartbeat off or a code composed of 1 or 2 digits The first digit is the number of short flashes the second digit is the number of long flashes Figure 7 Heating and Cooling Application Wiring Diagram with Single Stage Thermostat 115 V FIELD SUPPLIED DISCONNECT AUXILIARY J BOX 24 V TERMINAL ...

Страница 15: ...ing thermostat setting below room temperature 7 Verify that furnace restarts by raising thermostat setting above room temperature Care and Maintenance FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury death and or property damage Never store flammable or combustible materials on near or in contact with the furnace such as 1 Spray or aerosol cans rags brooms du...

Страница 16: ...lectrical supply to furnace 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace only with a factory specified media...

Страница 17: ...rientation and cutoff plate location to ensure proper reassembly d Remove screws securing cutoff plate and remove cutoff plate from housing e Remove bolts holding motor mounts to blower housing and slide motor and mounts out of housing f Remove blower wheel from housing g Clean wheel per instructions on degreaser cleaner Do not get degreaser in motor 8 Reassemble motor and blower wheel by reversin...

Страница 18: ...forming any maintenance or service Follow the operating instructions on the label attached to the furnace WARNING Refer to Figure 9 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at external shut off or gas meter 3 Remove control door and set aside 4 Turn electric switch on gas valve to OFF 5 Disconnect the gas pipe from gas valve and remove pipe from the furnace ...

Страница 19: ...rature Only check resistance when the igniter is at room temperature a Using an ohm meter check resistance across both igniter leads in connector b Cold reading should be between 40 ohms and 70 ohms 5 Remove igniter assembly a Using a 1 4 in driver remove the two screws securing the igniter mounting bracket to the burner assembly See Figure 9 b Carefully withdraw the igniter and bracket assembly t...

Страница 20: ...ric switch on gas valve and at external shut off or meter 10 Turn power on at external disconnect fuse or circuit breaker 11 Run the furnace through two complete heating cycles to check for proper operation 12 Install control door when complete Checking Heat Pad Operation If Applicable In applications where the ambient temperature around the furnace is 32_F 0_C or lower freeze protection measures ...

Страница 21: ...erty or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate in the unit as a result of the heat transfer process Therefore once it has been operated it cannot be turned off and left off for an extended period of time when temperatures will reach 32_F 0_C or lower unless winterized Follow these procedures to winterize your furnace UNIT COMPONENT DAMA...

Страница 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MXE Specifications subject to change without notice 22 440 04 4311 08 Figure 14 Service Label 338312 2 Rev F ...

Страница 23: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MXE Specifications subject to change without notice 440 04 4311 08 23 Figure 15 Wiring Diagram 338312 2 Rev F ...

Страница 24: ... Sequence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individually hot surface igniter blower speeds FAN if present HEAT COOL Was there a previous status code Go to section below for the flashed status code Does the control respond to W Y1 Y Y2 and G 24V thermo...

Страница 25: ...wer start the component test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTRAL L2 on the control Was 115V present for the 15 second period Check connections and retry If current is near typical value 4 0 6 0μA DC nominal and burners will not stay on replace ...

Страница 26: ...ate the inducer motor IDM until flame is no longer proved e Blower On Delay If the burner flame is proven the blower motor is energized on HEAT speed 25 seconds after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC 1 AMP is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the thermostat is satisfied the R to W ...

Страница 27: ... When the R to G circuit is opened the blower motor BLWM will continue operating for an additional 5 seconds if no other function requires blower motor BLWM operation 5 Heat pump See Figure 17 Figure 23 for thermostat connections When installed with a heat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles When the R to W ...

Страница 28: ...4 4311 08 Figure 17 ECM Single Stage Furnace with Single Stage Air Conditioner NOTE 9 Figure 18 ECM Single Stage Furnace with Two Stage Air Conditioner NOTE 9 Figure 19 ECM Single Stage Furnace with Two Stage Heat Pump Dual Fuel NOTE 9 Figure 20 ECM Single Stage Furnace with Single Stage Heat Pump Dual Fuel NOTE 9 ...

Страница 29: ...ment Installation Instructions for additional information and setup procedure 2 Outdoor Air Temperature Sensor must be attached in all dual fuel application 3 Refer to ICP thermostat Installation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 HUM 24VAC terminal is 24 VAC and is energized when ...

Страница 30: ...lector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation personal injury death or property damage Improper installation adjustment alteration service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions...

Страница 31: ...riable Speed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BTU hr 060 60 000 BTU hr 080 80 000 BTU hr 100 100 000 BTU hr 120 120 000 BTU hr INPUT HEAT 14 14 3 16 17 17 1 2 21 21 24 24 1 2 CABINET WIDTH 10 1000 CFM max 14 1400 C...

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