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BATTERY DISCOECT 

SERVICE MANUAL 

 

 

 

 

 

 

 

Warning: The Battery Disconnect system connects directly to the vehicle’s positive battery 
terminal. Inadvertent shorts across the battery or to ground, may cause severe damage and 
injury. Use extreme caution when working with these wires. Always wear safety glasses when 
working with the battery connections. 

Battery Disconnect 

provides a simple and safe means of remotely disconnecting 

batteries of an RV or boat. With a touch of a remote switch, the batteries will be com-
pletely disconnected, preventing unwanted drain when the RV / boat are put into 
storage.

 

The heart of the system is a unique latching relay developed specifically for this pur-
pose. While this relay is capable of carrying heavy currents, it requires 

NO 

power to 

stay open or closed. It only draws power during activation. The relay is sealed against 
the environments and is designed to withstand the shock and vibration experienced in 
the most severe RV or boat applications. 

INTELLITEC 

1

PDX RV LLC 

Intellitec Battery Disconnect Panel, BD0, 01-00066-004 

 

 
 
 
 
 
 
 
 
 

 
 

 

 
 

 
 

 
 
 
                                                                        

Содержание Battery Disconnect BD0

Страница 1: ...es of an RV or boat With a touch of a remote switch the batteries will be com pletely disconnected preventing unwanted drain when the RV boat are put into storage The heart of the system is a unique l...

Страница 2: ...rminal of the relay When this is done the plunger is pulled into the coil and the contacts are connected While this happens the rod magnet suspended above the plunger is attracted opposite poles attra...

Страница 3: ...larity applied to coil Current flowing in coil Plunger pulled in to coil Rod magnet attracted to plunger by opposite polarity Relay Closed Power removed from coil Magnet blocks plunger from coming up...

Страница 4: ...ty of the coil is reversed the rod magnet is repelled like poles oppose and swings out of the way See FIGURE 3 When the voltage is removed from the coil the plunger gets pushed upwards by the return s...

Страница 5: ...pulled in Rod magnet opposed by plunger same polarity magnetic field swings out to side of housing Relay Open Power removed No current flowing in coil Plunger pushed up by return spring while magnet...

Страница 6: ...to prevent the battery from being acci dently opened when the engine is running A typical circuit is shown in FIGURE 5 and FIGURE 6 The switches are each double pole double throw momentary center off...

Страница 7: ...inside of RV replace fuse if fuse re blows either attempt to find damage in the harness and repair or replace harness see PARTS LINK 1 below If fuse doesn t blow then go to step 3 BDO BD1 HARNESS 11 0...

Страница 8: ...a multi meter set on DC voltage measure between the black wire at pin 6 and the white wire on pin 4 while the switch is pressed The voltage should read the same approximate value as the batteries If...

Страница 9: ...meter set on DC voltage measure between the red wire at pin 3 and the white wire on pin 4 while the switch is depressed The voltage should read the same approximate value as the batteries If not repl...

Страница 10: ...elay With a test light probe the fuse for voltage If the test light powers up replace the relay and retest If it does not then probe the green wire If there is voltage present replace the harness refe...

Страница 11: ...NLY Trouble Shooting Problem Possible Cause Solution House Relay won t engage BD2 BD3 MODELS ONLY Check fuses on house relay If not blown go to step 25 if blown replace with size fuse and retest If fu...

Страница 12: ...n DC voltage measure between the black wire at pin 12 and the white wire on pin 4 while the switch is pressed The voltage should read the same approximate value as the batteries If not replace disconn...

Страница 13: ...ding is the same go to step 35 With a multi meter set on DC voltage measure between the red wire at pin 2 and the white wire on pin 4 while the switch is depressed The voltage should read the same app...

Страница 14: ...wire on pin 12 The voltage should read 0 Volts DC If it reads 0 VDC then replace switch panel refer to PARTS LINK 2 page 8 If the voltage reading is the same as the nominal battery reading then go to...

Страница 15: ...the green wire at pin 5 and the black wire on pin 6 The voltage should read whatever DC voltage as the batteries read typically around 12 volts If it reads 0 VDC then inspect the harness for damage or...

Страница 16: ...t panel from cabinet console and with a multi meter set on DC voltage measure between the orange wire at pin 7 and the black wire on pin 12 The voltage should read the same approximate value as the ba...

Страница 17: ...bank to be unlatched while ignition is on This feature should not be defeated as high voltages from the alternator can damage sensitive electronics Is engine running ignition is on turn engine off swi...

Страница 18: ...BD2 BD3 MODELS ONLY Possible Cause Solution STEP 58 STEP 59 With a multi meter set on DC voltage measure between the orange wire at pin 7 and the violet wire on pin 6 while the switch is depressed The...

Страница 19: ...the plug from the battery disconnect panel with a multi meter set on DC voltage measure between the yellow wire at pin 11 and the black wire on pin 12 If the voltage continues to read 12 Volts DC go t...

Страница 20: ...place harness refer to PARTS LINK 1 page 7 If the voltage reading is the same as the nominal battery reading then replace battery disconnect panel refer to PARTS LINK 2 page 8 STEP 68 Trouble Shooting...

Страница 21: ...the same as the nominal battery reading then replace battery disconnect panel refer to PARTS LINK 2 page 8 STEP 70 Trouble Shooting Problem No voltmeter reading on battery disconnect panel display pa...

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